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Plastic pallets are platforms used for the storage and transportation of products. The words "plastic pallets" and "plastic skids" are interchangeable; they are both platforms that are used to store and transport materials. Warehouses, factories, shipping companies and many other kinds of companies make use of pallets and skids.
Historically, wood has been the primary skid and pallet construction material, but wooden skids are susceptible to splintering, breaking, becoming contaminated by pathogens like E. Coli, catching fire and a host of other problems. Most wooden skids don't see more than two years of service before they become unusable. Plastic is an excellent pallet construction material for all of the reasons that wood is not. Plastic pallets can be stackable, rackable and nestable, which helps companies make the most effective use of their storage and shipping spaces. Shipping pallets can be designed to accommodate American markets, and export pallets can be designed to meet the standards of international markets (the Euro pallet is one prominent example). Custom pallets can be designed to meet unusual storage or shipping needs. Drum pallets, many of which are spill containment pallets, keep drums of hazardous or messy chemicals safe and prevent them from causing environmental degradation or threatening workspace safety. The characteristic that most sets plastic pallets apart from wooden pallets is that their service life can be up to 5 times as long as the average wooden pallet; used plastic pallets can remain in use without showing signs of significant wear or degradation for as long as ten years. Once a plastic pallet does reach the end of its usable life, it can be recycled and reprocessed into a new pallet or another plastic product.
All pallets, wooden, plastic or otherwise, must be able to bear a load without breaking, slipping or shifting at any time during storage or transport. They must also be accessible by a forklift, hi-low or other variety of jack for movement within warehouses or for loading and offloading during shipping. Wooden pallets are at an immediate disadvantage in both regards compared to plastic pallets. Because of variability in strength among boards in a given pallet, load weight distribution can be uneven. Also, because almost every variety of wooden pallet can only be accessed by forklift or pallet jack from two directions, they can be difficult to reach in areas where space is tight or limited. Most plastic pallets are accessible from all sides, and some can even be lifted at their angles. This is possible because many plastic pallets are designed with an array of nine feet or legs spaced about their corners, sides and middle. Because of the sturdiness of the plastic material, if the load weight is appropriate for the pallet, there will be no give or shifting in the material. Plastic pallets have a higher strength-to-weight ratio than wood; a plastic pallet that is much lighter than a wooden pallet is likely to feature a higher load weight capacity than the wooden pallet.
In addition to their properties of strength and durability, plastic pallets' chemical composition gives them distinct advantages in a range of applications. The agricultural, food service, beverage, pharmaceutical and all other industries involved in the production and shipment of products for human consumption must all comply with strict shipping conditions standards. The United States Food and Drug Administration regulates consumer product handling procedures, and consumer studies groups like the National Consumers League conduct surveys of pallets in circulation and tests them for contamination. In a NCL survey of wooden pallets in a perishable products shipment, 10% were contaminated with E. Coli and Listeria, while only 1.4% of plastic pallets were contaminated. Plastic pallets are non-porous, resistant to inhospitable temperatures and unlikely to become habitats for harmful organisms. They are also more easily cleaned. Outside of consumer products contexts, plastic pallets are often suitable for the storage and shipment of hazardous industrial chemicals. High-density polyethylene, the plastic material from which most plastic pallets are fabricated, will not corrode or degrade when exposed to chemicals like acetone and calcium sulfate. Plastic pallets can even be designed to act as containment basins that catch spills or leaks from drum loads. These containment pallets protect workers from exposure to hazardous chemicals and prevent environmental degradation.
The environmental impact of widespread plastic pallet production compared to that of wooden pallet production is unclear. Wooden pallets are resource intensive, and the market for them requires an immense supply of wood to meet demand. Because wood pallets' life spans are so limited, new wood for pallet manufacturers must constantly be harvested. Plastic pallets, however, are derivatives of petrochemicals. The extraction, processing and development of petrochemicals and their derivative products are immensely resource-intensive operations. They contribute to environmental degradation on a global scale and fuel political instability worldwide. Pallets are used by all industries all over the world for shipping and storage. If wooden pallets were phased out, plastic pallets would most likely replace them, increasing the demand for raw plastic, refined petrochemicals and crude oil in the process. Plastic pallets can, however, be reused and recycled, which are not features of wooden pallets. Ongoing development of plastic technologies and recycling of used plastic pallets may mitigate the environmental impact of plastic pallet production, but the businesses that make use of plastic pallets are ultimately responsible for maximizing their service lives and properly recycling them when they are no longer usable.
Plastic Multi-Trip Pallet - TMF Corporation
ProTech Plastic Pallet - TMF Corporation
Durable Flat Top Nine Leg Pallets - TMF Corporation
Double sided plastic pallets - Gorilla Pallets
USDA/FDA Approved Plastic Pallet - Litco International, Inc.
Plastic Automotive Pallet - Litco International, Inc.
Wood has been the most frequently used material for pallet production in the U.S.A majority of manufacturers, storage service providers, and shippers choose wood pallets for moving and storing production components. However, given several benefits, plastic pallets are widely being adopted in manufacturing.
Plastic is accepted as a material that is considered a better choice for the safe transportation and storage of goods. If you are a manufacturing or shipping business, how do you decide which pallet material is most suitable for your business? In the following paragraphs, find suggestions for selecting between wood and plastic pallets and understanding which is your best option.
When it comes to versatility, wood pallets are a good choice. However, for versatility, weather-resistance and durability combined, there is no match for plastic pallets. Wood pallets can be repaired and can carry a heavy load. However, they fail to on qualities like resistance to weather, moisture and wet environments. Additionally, wood needs to be maintained and protected against such weather-related concerns. On the other hand, plastic is a recyclable material, which can be melted, reshaped and re-prepared for its next use. In addition, plastic can be engineered to show strength and tolerance for heavy loads. Furthermore, Export pallets and plastic pallets are water and weather resistant and do not require as much maintenance as wood pallets.
Give a lot of thought to potential uses for the pallets you select. Plastic pallets can be used in environments in which products need to be kept clean and away from moisture. That is the reason why food and beverage, and pharmaceutical industries are adopting the use of plastic pallets.
Consider the weight of the products or items that will be placed on the pallets. Before choosing between plastic or wood pallets, determine the weight of the material that you are going to put on them. According to industry experts, plastic pallets are a great choice for deliverables that weight up to 1500 pounds. For anything more than that weight, wood materials make a wise selection.
Understand the environmental effects of wood and plastic. Wood has no harmful side-effects for the environment, but deforestation is a major issue. Clear-cutting of forests is the most probable reason for climate change. Therefore, we should seek to reduce our dependency on wood-based manufacturing supplies. On the other hand, when improperly disposed of, plastic can have even more serious impacts on the environment. Therefore, whether you use wood or plastic pallets, you need to keep environment-related concerns in mind. Plastic can be recycled, whereas wood cannot be.
If you need pallets that can bear the weight of your products in your warehouse interfering with the aesthetics of your work environment, you can consider leveraging plastic pallets. Plastic pallets can easily be designed based on your unique preferences.
Plastic pallets have emerged as a favorite choice of manufacturers and shippers, all thanks to the design improvements that plastic pallets have undergone over the past few years. Wood pallets are still used for the storage and transportation of goods; however, the utilization and demand of plastic pallets is increasing due to their advantages and conveniences. The following paragraphs describe several common advantages of plastic pallets.
Long lasting - Plastic pallets offer a level of durability that wood pallets cannot. They remain unaffected by moisture, water, and other weather-brought circumstances. According to industry experts, plastic pallets work ten times longer than their wood counterparts. If using in closed loop distribution scenarios, plastic pallets can remain viable for as long as ten years under normal handling and loading exercises.
Cost saving - There is no denying the fact that plastic pallets are more costly than traditional pallets. However, when it comes to durability, as stated earlier, these storage and transportation aides have no match. Their permanency translates into cost savings. You do not have to go for repairs and replacements, and they are reusable for many years and applications. An investment made in plastic pallets can seem minimal based on their longevity and usefulness.
Environmentally friendly - Another advantage of using plastic recycled pallets is that they are environmentally friendly. By raising demand for these plastic products, you are actually reducing the demand for wood, which is usually sourced from forests. Deforestation is a major contributor to global warming.
Recyclable - Plastic is a synthetic material that can be recycle once discarded or no longer in use. Recycling plants melt plastic and can reshape and re-prepare pallets, as per new size and shape specifications. Recycling of wood pallets is not possible as once they deteriorate, they cannot be used further. The only option for discarded wood pallets is replacement.
No contamination - Plastic pallets are not likely to get affected by contamination caused by moisture and other related factors. Like wood, plastic is not a porous material. Additionally, plastic items do not have any pockets or regions that may harbor bacteria and mold. With plastic pallets, molds and contaminations are not really an issue. The synthetic nature of plastic makes it a perfect choice for high humidity and other extreme environmental conditions.
No dust prevention required - Plastic has a smooth surface which can be cleaned easily using a vacuum cleaner or a water stream. No other arrangements need to be put in place to perform cleaning and maintenance of plastic pallets.
Plastic pallets are very suitable for the storage and transportation of things that require a superior level of hygiene and sanitation. Plastic is not known for cross contamination issues, and is very safe for the production of food, beverages, medical equipment, and pharmaceuticals.
Although wood pallets are still a favorite pick of transporters, storage houses, and manufacturing businesses all over the world, plastic pallets have started making a strong presence in the market. Plastic pallets are presenting tough competition for the wood pallet market given their diverse manufacturing applications and overall durability. There are several other benefits of plastic pallets, including low cost and reusability that are driving manufacturers to lower the use of wood pallets in their production processes.
Plastic pallets can be made using several different industrial processes such as injection molding, compression molding and thermoforming. These processes produce pallets that are durable, robust, and economical. Plastic can be reused and reshaped whenever required. The cost of re-manufacturing plastic is minimal and further lowers the cost of pallet production as time goes on. Plastic pallets are gaining wide acceptance in industries like pharmaceutical, food and beverage, packaging, automotive, etc. Even the U.S. Postal Service has started using plastic pallets.
Keeping cost and retail product prices low have always been concerns for manufacturers. The final price of a product depends on several aspects such as labor cost, production cost, transportation cost, and storage cost. By utilizing plastic pallets, you can keep your expenditures low, ensure competitiveness, and gain more profitable sales margins.
The cost of wood pallets is quite high and is a point of worry for those who want to control their expenses. Additionally, upkeep and disposal of wood pallets are also a great concern for manufacturers and transporters. Wood pallets, once they have been used or decay, cannot be used again. Weak or tarnished wood pallets are never a safe choice for the transportation and storage of goods.
Furthermore, sourcing wood for the manufacturing of pallets is a concern for the environment. The impact of deforestation has created the need for alternatives through which we can bring down our dependency on wood. Plastic has emerged as the best possible option.
Plastic, as stated earlier, is a synthetic material that is made from various synthetic and non-synthetic, organic compounds. These compounds are malleable and recyclable. These are safe for the environment, as they lessen the need for wood-based supplies. However, plastic, when disposed of freely in nature, has a severe influence on the environment. Openly discarded plastic is a threat to the purity of air and soil. By making use of plastics for durable goods such as pallets, the rate of deforestation can be reduced.
Sustainability is the greatest advantage of plastic pallet production. Many scientists and environmental protection firms, working across the globe, agree with this fact. Plastic does not corrode, is not affected by weather, has an outstanding resistance to water and moisture, and can be formed to nearly any shape and size. These are some of the biggest benefits that plastic pallets represent. Because of these benefits, plastic pallets, slowly and at a continuous pace, are becoming a favorite choice of manufactures and transporters everywhere.
- Devices with gripping modifications specifically designed to arrange bags on pallets for shipping and/or movement; may be in-line or robotic.
- A pallet with its sides painted blue, indicating it is owned by the rental company CHEP.
- A pallet which stays within a facility and is not exchanged, traded or delivered off-site.
- A product typically extruded from polypropylene that has been fluted in a way that is similar to corrugated board and is waterproof, durable, resistant to chemicals, available in a variety of transparent and translucent colors and has a good strength to weight ratio.
- The side of the pallet that faces upward or downward.
- A pallet that permits forklift entry on all four sides, as well as diagonally at each corner.
- The entry place for forks to move the pallet, usually between decks or under the top deck.
- A pallet that permits forklift entry into all four sides.
- Promoting health; sanitary.
- Speed the stacking goods onto a pallet and aid with layer organization.
- The capability of containers of different sizes to be placed one inside another.
- A pallet that cannot be used when turned upside down, either because it has no boards or have a limited number of bottom boards.
- An expendable pallet made of low-quality materials intended to be shipped once and then disposed of.
- A pallet with its sides painted orange, indicating it is part of the Canadian Pallet Council pallet pool.
- The maximum load carrying capacity and deflection of a pallet where, at the ends of the deckboards, the rack frame sustains the pallet.
- The maximum carrying capacity of a pallet where, only at the ends of the stringers or stringer boards, the rack frame sustains the pallet.
- A pallet that has deck boards spaced identically on top and bottom, permitting the pallet to be reversed.
- A device that ranges in size from small enough to be inserted into a label on a package to a paperback book that is attached to an object and transmits data to a receiver; able to hold more data than barcodes, does not require line-of-sight to transfer data and is highly effective in harsh environments.
(http://www.iqsdirectory.com/rotational-molding/) - Common form of production for plastic pallets because of the resulting strength, seamlessness and availability of custom designs.
- A pallet that has not bottom boards (also known as a "single-deck pallet).
- A panel used to support the base of a palletized load in rack-storage facilities.
- Boards located between the bottom and top deck boards of a pallet.
- A pallet that permits forklift entry in the two opposite pallet ends only.
- The collecting of goods to be moved or shipped onto a pallet.
- Pallets not painted or marked to indicate their ownership.