Bulk Material Handling Equipment

Granulated and dry bulk materials such as grain, powdered chemicals, sugar, flour and dry cereal require specialized conveying, mixing and processing systems. These bulk material handling and powder bulk handling systems are designed for the integrated industrial mixing, conveying, measuring and packaging of delicate, friable, sticky or free-flowing solids. Unlike parts, equipment and other products which are conveyed through fabrication, assembly and packaging by belt and chain conveyors, bulk solids and powdered solids require a closed screw conveyor, flexible screw conveyor or pneumatic conveyor system which prevents caking, packing, liquefying, contamination and agglomeration. Industrial mixers, dryers, pulverizers and vibratory feeders are integrated into bulk material handling systems for complete processing.


Bulk Material Handling System Diagram:

bulk material handling
bulk material handling
Image Provided by Vac-U-Max


Equipment Used in Bulk & Powder Bulk Solid Handling:

Pneumatic Conveyors

Pneumatic conveyors are hollow, tubular structures which transport bulk solids and powdered solids from one processing station to another. Bulk materials are pushed through these conveyors by an airstream generated at the base of the tube by a blower or vacuum.

pneumatic conveyors
pneumatic conveyors

Images provided by Flexicon® Corporation

Screw Conveyors

Screw conveyors use single rotating screws encased within a hollow, tubular structure which transport friable bulk materials from one process to another. Also known as auger conveyors, screw conveyors are often fabricated as flexible screw conveyors in order to reach across areas and building stories more easily. Without the restriction of rigidity, flexible screw conveyors can bend and conform to virtually any configuration.

screw conveyors
screw conveyors

Images provided by Flexicon® Corporation

Vibratory Feeders

Vibratory feeders are conveying ramps or feeding tubes which assist in transferring bulk and powder solids to and from conveyors, processes and hoppers. By vibrating the discharge end of a hopper or conveyor, powdered material caked on the sides and within is loosened until it falls freely. Bulk handling sometimes uses vibratory feeding ramps to convey over short distances, and most bulk bag filling, bag dumping and hoppers are equipped with vibrating feeders.

vibratory feeders
vibratory feeders

Images provided by Eriez Manufacturing Company

Pulverizers

Pulverizers de-agglomerate clumps or blocks of bulk solid materials into friable or free-flowing materials with uniform consistency. This is necessary for pneumatic or screw conveying as well as for uniform processing.

pulverizers
pulverizers

Images provided by Stedman

Industrial Dryers

Industrial dryers are often integrated into the final processing stages of a variety of bulk materials for the final removal of contaminating moisture. Products such as dry cereal or flour are rotated through an air dryer, rotary dryer or flash dryer to ensure the bulk solid or powdered material has the proper uniform consistency and will not grow bacteria due to moisture.

Industrial Blowers

Industrial blowers provide air and gas movement in ventilation, circulation and drying applications. Pneumatic conveying systems depend on blowers and vacuums to convey bulk materials, and drying and dust collecting stations within a bulk material handling system use blowers at multiple stages as well.

Industrial Mixers

Industrial mixers in a variety of configurations are used to blend multiple bulk or powdered materials together as part of a bulk material processing system. Mixers used in powder & bulk applications are typically paddle mixers or ribbon blenders; sometimes powdered or dry materials are mixed with wet materials to form products such as bread dough or slurries.

industrial mixers
industrial mixers

Images provided by IKA® Works, Inc.

Bulk Bags

Bulk bags are used as large volume portable containers in multiple stages of bulk and powder material processing systems. Materials are loaded into bags through conveyors by bulk bag fillers, a frame designed specifically to hold a bag during filling; bag fillers often serve dually as bulk bag conditioners by weighing the materials within the bag and shaping the filled bag into a manageable shape. Bag dump stations, or bulk bag dischargers, turn filled bags upside-down over a pneumatic conveyor, screw conveyor, hopper or vibratory feeder for the powdered or bulk material inside to be distributed to other processes.

bulk bags
bulk bags

Image provided by Flexicon Corporation     |    Image Provided by IKA® Works, Inc.

Types of Materials Handled in Bulk & Powder Bulk Solid Handling:

abrasive materials materials which fluidize or liquefy hazardous materials
Abrasive Materials Materials which Fluidize or Liquefy Hazardous Materials
large particles contamination-sensitive products products which pack, cake, smear or plug
Large Particles Contamination-Sensitive Products Products which Pack, Cake, Smear or Plug
non-free flowing materials free-flowing materials moist, sticky materials
Non-Free Flowing Materials Free-Flowing Materials Moist, Sticky Materials
heterogeneous mixtures friable materials  
Heterogeneous Mixtures Friable Materials  

All Materials Images Provided by Flexicon® Corporation