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Polyethylene Foam Fabricating Companies

IQS Directory provides a detailed list of foam manufacturers and suppliers. Find polyethylene foam companies that can design, engineer, and manufacture polyethylene foam to your specifications. Peruse our website to review and discover top polyethylene foam manufacturers with roll over ads and complete product descriptions. Connect with the polyethylene foam companies through our hassle-free and efficient request for quote form. You are provided company profiles, website links, locations, phone numbers, product videos, and product information. Read reviews and stay informed with product news articles. Whether you are looking for manufacturers of flexible foam, foam applicators, or laminating foam of every type, IQS is the premier source for you.

  • Arlington, TX Locations in OHTXILWIWA - 800-777-7645

    The applications for foam fabricating are only limited by one’s imagination; that is our slogan at American Excelsior. We are a foam supplier who offers many different foam cushions & foam padding for over a dozen industries. We offer foam materials like polyurethane foam, polyethylene foam & closed-cell foam; & services such as CNC foam cutting. Let us take your concept & turn it to reality.

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  • Painesville, OH 440-352-3434

    For innovative and cost-effective fabricated foam packaging, American Foam Products should be your preferred vendor! We utilize a wide range of foams and other materials, including polyethylene, polyurethane, crosslink polyethylene, expanded polystyrene and plastic corrugated, as well as a broad range of manufacturing services and capabilities. Good things do come in foam packaging!

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  • Garland, TX Locations in TN and TX800-530-0091

    The Heubach Corporation is a manufacturer of foam fabricating products, cushioning foam and packaging foam. We provide state-of-the-art equipment as well as the highest quality materials and competitive pricing. We also offer die cutting, slitting and assembling services.

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  • St. Louis Park, MN 952-345-0012

    Since 1992, Flextech has delivered innovative, custom engineered foam solutions. We combine our engineering and design services with our unique foam lamination, fabrication, and thermoforming capabilities, to provide quality foam components to a diverse customer base. Our customers include OEM’s in the medical, industrial, military, aerospace and consumer products markets. We invite you to connect and collaborate with our sales and engineering team. Let us show you the Flextech advantage!

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  • Newton Falls, OH 330-872-0995

    Specializing in custom foam fabrication, Luxaire Cushion Company combines commitment to quality products with over 70 years of experience to fabricate polyethylene foam that is made to last. Our polyethylene foam can cover a multitude of functions, such as packaging, cushioning, and medical equipment. Contact us today and speak with a representative to learn more information or to place an order.

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  • Madison, WI 800-989-3626

    Wisconsin Foam is a foam supplier that serves a multitude of applications & industries with highly targeted, cost-effective precision flexible foam solutions— no matter the size or complexity. Impressive in-house capabilities & expansive inventory of standard & specialty foam ensures best quality, price & delivery for all your foam needs! Please call Wisconsin Foam today.

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  • Evansville, IN 800-467-6730

    Here at Thrust Industries we provide die cut foam that comes in a variety of shapes and configurations. We die cut foam from a number of materials including: urethane, PVC, polyester, neoprene, ether, cellular, volara, and much more. If you would like customized die cut foam then please give us a call today!

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  • Baltimore, MD 410-547-7877

    Packaging Strategies is a leading foam fabricator with over 30 years experience in the design and manufacturing of flexible foam packaging solutions and products. With state of the art in house engineering and computer controlled fabrication machinery PSI has become one of the leading suppliers in the industry. Foams products include flexible polyethylene’s, polyurethanes, cross linked. Specializing in case and container inserts and cushion and vibration analysis PSI is an excellent choice for your next project.

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  • Grand Rapids, MI 616-942-7780

    Look to the foam experts to provide you with the best polyethylene products in the business! We work hard to bring the very best in foam to our customers. We strive to save you money with every transaction. Our goal is to provide the best in quality and savings at the same time. Contact us by phone or email to learn more about what we can do for you today!

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Polyethylene Foam Industry Information

Polyethylene Foam

Polyethylene foam, sometimes abbreviated as PE, is a product of the polymerization of ethylene. Polyethylene foam is typically fabricated by way of an extrusion process. It is a closed cell, resilient, durable, and highly rigid. It is flexible, light in weight, is resistant to mold, rot, mildew, and bacterial growth. As opposed to polyurethane foam, polyethylene foam can be reheated for the purpose of changing its configuration. All of these characteristics make polyethylene foam a popular choice for manufacturing a wide variety of products.

Quick links to Polyethylene Foam Information

Advantages of Polyethylene Foam

Environmentalists have been concerned with foam products for years in regards to how easy it is to recycle foam. Like any plastic product, foam can take years to decompose. Fortunately, the recycling of foam is possible. The foam made for padding can be recycled and reused for products such as carpet padding. Recycled foam can be used for countless other applications, including novelty products, and packaging material. Polyethylene foam, in addition to other types of foam, is CFC-free, odorless, and recyclable. Therefore, this foam is a “green” solution in a time where environmentally friendly regulations and selections are becoming more and more important, especially for large scale processes.

Polyurethane foam is among the most inexpensive artificially fabricated materials. It is an excellent material for shock and vibration absorption and dampening, insulation, and cushioning. This foam can also be used in certain applications to provide a wave absorbing material to reduce static. Since polyethylene foam is highly useful and versatile, the energy required to process the foam is worth the initial cost. Foam can be used to make sporting goods, gymnastic mats, packaging materials, and pool noodles.

In addition to these applications, polyethylene foam can be found in industries such as flotation, packaging, aerospace, and appliances. One course of action that companies can take is to set up a recycling center within their facility, and they can charge a recycling fee for those who wish to drop off unwanted foam products. This recycling fee can save the company money by greatly reducing recycling costs.

Design of Polyethylene Foam

Polyethylene foam is a closed cell foam, meaning that its structure does not feature pores or cells that are joined together. The foam’s cells are rather more compact, resulting in a material that is more dense and resistant to pressure. The more dense the cells, the harder the material will be. The fabrication of foam is fairly simple.

Cutting
One part of the fabrication process is cutting. Cutting processes involve utilizing water jets, foam cutting blades, heat, and abrasion to cut the foam into a desired configuration. One process in particular is foam die cutting. The foam is placed into a die cutting machine, and once the foam material is in place, the die cuts the material by pushing through it. The material is released from the machine, and the die cut piece and leftover scraps are removed. Die cutting equipment can be purchased to enable businesses to die cut their materials in-house. Otherwise, companies can outsource these processes to a die cutting service.
Adhesives
Regardless of which foam material is cut and the method of cutting, there are some configurations that have to be formed by joining different pieces and binding them together with the help of adhesives. In joining together two foam components, both parts are co-sprayed, which causes immediate coagulation. This ensures that the coated surfaces can immediately bond, and that the porous surfaces will not be excessively penetrated by the adhesives. Water based contact bond adhesive is one type of adhesive that is used extensively in the automotive industry.
Structure
The basic structure of polyethylene foam is a group of ethylene chains that can be created with varying material properties and densities. These chains are connected by weak cell bonds, enabling the foam to be broken apart without much effort. The properties of the foam can be changed during the polymerization process with the use of different catalysts. The alteration of the foam’s properties make it better suited for certain applications. Since polyethylene foam is a non-abrasive material, it is widely used for the packaging and protection of goods during transportation, shipping, and storage.
Applications
In addition to these uses, polyethylene foam can be used for cushions for chairs and furniture. Due to its lightweight and buoyant properties, polyethylene foam can also be used for sports equipment, nautical equipment, and flotation devices. The foam is also highly resistant to moisture, and thus mildew, rot, and bacterial growth. Because polyethylene foam is highly resistant, the lifespan and reliability of a product can be expanded, and thus the costs of replacement, maintenance, and repair will be reduced.


More Polyethylene Foam Information

Polyethylene Foam Informational Video