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Foam Cutting Companies

IQS Directory implements a thorough list of foam cutting companies and suppliers. Utilize our listing to examine and sort top foam cutting companies with previews of ads and detailed descriptions of each product. Any foam cutting company can design, engineer, and provide foam cutting services to meet your companies specific qualifications. An easy connection to reach foam cutting companies through our fast request for quote form is provided on our website. The company information includes website links, company profile, locations, phone, product videos and product information. Customer reviews are available and product specific news articles. This source is right for you whether it's for a manufacturer of foam cubes, bulk foam, and hotwire foam cutters.

  • Arlington, TX Locations in OHTXILWIWA - 800-777-7645

    The applications for foam manufacturing are only limited by one's imagination; that is the slogan at American Excelsior Company, a leading foam cutting manufacturer offering a variety of products and services for many industries. Let American Excelsior take your concept and turn it to reality. Call any time of the day with your questions or check out their helpful website.

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  • Painesville, OH 440-352-3434

    We offer foam cutting tools that provide the best in technology and innovation. We use the latest techniques and tricks to get our products to suit any customer's needs. We know that customization is important to you, which is why we allow customers to dictate their needs to us. Whatever you need, we can make it for you! We will strive to fulfill your orders in no time and have your produced shipped to you fast!

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  • Garland, TX Locations in TN and TX800-530-0091

    The Heubach Corporation offers high quality, top of the line foam cutting services to all our customers. We have been providing these services for over 24 years. We are proud to say that we have excellent customer service. Our foam cutting capabilities range from 3-D CNC cutting, die cutting, skiving, and splitting. We can provide a foam solution for virtually any need.

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  • Minneapolis, MN 952-345-0012

    Flextech has delivered innovative, custom engineered foam solutions to the medical, military, personal safety, and the industrial industry since 1992. One of the many services that we offer to our customers is die cutting. We have high speed, tight tolerances, large-platen four post, traveling head machines, and clicker presses. Flextech's die cutting machines are highly accurate and can cut through various materials. To learn more about our extensive foam cutting services call Flextech today!

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  • North Ridgeville, OH 440-327-4522

    At JBC, we convert flexible materials into custom gaskets and other parts that provide the form, fit, and function needed to achieve each customers’ unique objectives. We create die cut gaskets, sealers and other parts from numerous advanced materials including a wide range of foams and elastomers. Examples include EPDM, Neoprene, Polyurethane, PVC, Silicone, Santoprene, and much more. Additional capabilities and services can be found on our website. Contact JBC today and learn how we can benefit your business.

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  • Madison, WI 800-989-3626

    Wisconsin Foam is a foam cutting manufacturer that serves a multitude of applications & industries with highly targeted, cost-effective precision flexible foam solutions— no matter the size or complexity. Impressive in-house capabilities & expansive inventory of standard & specialty foam ensures best quality, price & delivery for all your foam needs! Please call Wisconsin Foam today.

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  • Bolingbrook, IL 888-284-2290

    Specializing in many industries, Clark Foam Products offers custom foam products using the latest technologies. Polyurethanes, crosslinks, filter foams, extrusions & more. Offering cost efficiency, quality & environmentalism with computer-designed products & innovative environmental technology.

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  • Evansville, IN 800-467-6730

    Here at Thrust Industries we provide die cut foam that comes in a variety of shapes and configurations. We die cut foam from a number of materials including: urethane, PVC, polyester, neoprene, ether, cellular, volara, and much more. If you would like customized die cut foam then please give us a call today!

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  • Grand Rapids, MI 616-942-7780

    Our foam cutting products are the best in the industry. We work with our customers step by step to create the ultimate designs and products just for you. No matter the size of your order, we are happy to create a customized solution for your problems and products. We work hard with the latest technology and programs to help you find the solutions you need. Contact us for more info!

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businessIndustry Information

Foam Cutting

Foam cutting includes several different processes that foam cutters use for cutting foam into various shapes and forms. Foam cutting is an important process for many industrial and commercial operations, and the products generated by foam cutting are used in all kinds of contexts.

Foam cutting is the most common method of foam fabrication. In stock form, foam is most commonly stored and transported in buns, sheets and rolls which then require secondary processing in order to meet the desired shapes and sizes of its intended use. Foam is a variable, polymer-based material which is used in a broad range of applications in industries as carried as construction, aerospace, medical and marine. While a thermoset and molding process can also be used to fabricate some specifically shaped foam parts, most products are constructed from cutting foam in desired shapes, or into parts of shapes that are then joined by adhesive into the final product. Foam is used for a number of insulation and structuring purposes, as well as in signage, architectural modeling and props, aerospace applications, medical applications, foam cushioning for sports and recreational equipment, air and liquid filtration, packaging and energy absorption. It is a material that is able to be used in an almost limitless range of applications due to the ways in which it can differ and be adapted in terms of shape, size, softness and density. Specific applications require different types of foam such as polyurethane or polyethylene, and in the same way, different types of foam cutting. All these factors should be carefully considered when determining the best type of foam and method of fabrication.

The process of foam cutting can be achieved by contour cutting, die cutting, hot wire cutting, laser or water jet cutting. Contour cutting uses a specialized saw that cuts into a foam block in the desired pattern or shape. Foam die cutting uses a process similar to stamping to produce parts from a solid piece of foam. For long duration runs, this is a consistent and efficient method of parts cutting. Another common and precise foam cutting method is hot wire cutting. This process uses a taut metal wire instead of a saw blade. The wire is heated through electrical resistance until it is hot enough to melt, or vaporize, the foam. It passes through the material at the desired location and vaporizes the foam before it comes into contact with it. The speed of the process has to be carefully considered so as not to drag the wire and damage the foam if too fast, or create an unnecessarily wide cut if pulled through too slow. The depth of the cut is limited only by the length of the cutting wire and this is restricted by wire’s tendency to sag under the force of gravity.



Foam Cutting
Foam Cutting 2
Foam Cutting - Heubach Corporation
Foam Cutting - Heubach Corporation



Foam Cutting Informational Video