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Molded Foam Companies

IQS Directory implements a thorough list of molded foam manufacturers and suppliers. Utilize our listing to examine and sort top molded foam manufacturers with previews of ads and detailed descriptions of each product. Any molded foam company can design, engineer, and manufacture molded foam to meet your company's specific qualifications. An easy connection to reach molded foam companies through our fast request for quote form is provided on our website. The company information includes website links, company profile, locations, phone, product videos and product information. Customer reviews are available and product specific news articles. This source is right for you whether it's for a manufacturer of urethane foam, foam cushions, or thermoforming foam.

Leading Companies:

  • Painesville, OH 440-352-3434

    For innovative and cost-effective fabricated foam packaging, American Foam Products should be your preferred vendor! We utilize a wide range of foams and other materials, including polyethylene, polyurethane, crosslink polyethylene, expanded polystyrene and plastic corrugated, as well as a broad range of manufacturing services and capabilities. Good things do come in foam packaging!

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  • St. Louis Park, MN 952-345-0012

    Since 1992, Flextech has delivered innovative, custom engineered foam solutions. We combine our engineering and design services with our unique foam lamination, fabrication, and thermoforming capabilities, to provide quality foam components to a diverse customer base. Our customers include OEM’s in the medical, industrial, military, aerospace and consumer products markets. We invite you to connect and collaborate with our sales and engineering team. Let us show you the Flextech advantage!

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  • Evansville, IN 800-467-6730

    Here at Thrust Industries we provide die cut foam that comes in a variety of shapes and configurations. We die cut foam from a number of materials including: urethane, PVC, polyester, neoprene, ether, cellular, volara, and much more. If you would like customized die cut foam then please give us a call today!

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  • Grand Rapids, MI 616-942-7780

    Foam fabricating is our business, and we take it very seriously. We provide the best products and supplies to our customers. We will work with you to create the best products we can find. We want you to save as much money as possible, which is why we will let you know when we find cost-saving solutions for your needs! Contact us today to learn more!

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  • Baltimore, MD 410-547-7877

    Packaging Strategies is a leading foam fabricator with over 30 years experience in the design and manufacturing of flexible foam packaging solutions and products. With state of the art in house engineering and computer controlled fabrication machinery PSI has become one of the leading suppliers in the industry. Foams products include flexible polyethylene’s, polyurethanes, cross linked. Specializing in case and container inserts and cushion and vibration analysis PSI is an excellent choice for your next project.

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  • Garland, TX Locations in TN and TX800-530-0091

    The Heubach Corporation is a manufacturer of foam fabricating products, cushioning foam and packaging foam. We provide state-of-the-art equipment as well as the highest quality materials and competitive pricing. We also offer die cutting, slitting and assembling services.

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  • More Molded Foam Companies

Molded Foam Industry Information

Molded Foam

Molded foam is polymer foam formed via a molding process, such as injection molding, compression molding, reaction injection molding, or centrifugal molding. To find out if molded foam is right for you, consult with one or more of the many molded foam manufacturers listed on this page.

Quick links to Molded Foam Information

Applications of Molded Foam

Molded foam has applications in a wide range of industries, including sports and recreation, lawn and garden, automotive manufacturing, footwear and comfort, food processing, construction office, outdoors, mining, and bath.

Molded Foam Design and Customization

Polymer foam can be molded into a wide variety of products, such as:
Molded Foam Sheets
Bumpers
Conveyor Bushings
Conveyor Wheels
Pneumatic Seals
Knee Pads
Helmet Lining
Mats
When designing your product, manufacturers consider factors like:
Application Environment
Required Impact Resistance
Required Chemical Resistance
Required Impermeability

Manufacturing Process of Molded Foam

Manufacturers can pick a material and molding method based on the specifications of your application.

Here are the common molding methods used to produce molded foam:

Injection Molding
Inexpensive and capable of producing high volumes of high tolerance, complex parts. Unfortunately, though, the cost of cooling injection dies is quite high in comparison with the rest of the process. Also, the parts often require secondary processing after molding.
Compression Molding
Generally eliminates the need for secondary processing. It can also produce parts with large cross sections. However, compression molding is often expensive.
Reaction Injection Molding
Unique in that it completes curing while the foam is still inside the mold. The foam, which is first mixed with additives (catalysts, polyols, surfacents, and blowing agents), reaches the mold after manufacturers inject it as a liquid. Once the liquid polymer is inside the mold, manufacturers use an impinging mixer to pressurize it and give it its final shape. This type of foam molding creates lightweight and strong products, has low tooling costs, and requires less clamping force than other molding processes. Its only real drawback is the fact that it has higher than normal raw material costs and high cycle times.
Centrifugal Molding
Involves rotating the polymer material on an axis, where it’s exposed to centrifugal forces that help shape it. Manufacturers use centrifugal molding to create products with large cross sections. However, it is more time consuming than the other foam molding methods.


More Molded Foam Information

Molded Foam Informational Video