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Molded Foam Companies

IQS Directory implements a thorough list of molded foam manufacturers and suppliers. Utilize our listing to examine and sort top molded foam manufacturers with previews of ads and detailed descriptions of each product. Any molded foam company can design, engineer, and manufacture molded foam to meet your company's specific qualifications. An easy connection to reach molded foam companies through our fast request for quote form is provided on our website. The company information includes website links, company profile, locations, phone, product videos and product information. Customer reviews are available and product specific news articles. This source is right for you whether it's for a manufacturer of urethane foam, foam cushions, or thermoforming foam.

  • Arlington, TX Locations in OHTXILWIWA - 800-777-7645

    We have the latest technologies in the industry of foam fabricating. We have a high-caliber logistics team to ensure you receive timely delivery no matter where you come from. We are headquartered in Arlington, TX, but we can supply foam products to customers around the world. No matter what business you are in, we have the foam products you need!

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  • Painesville, OH 440-352-3434

    For innovative and cost-effective fabricated foam packaging, American Foam Products should be your preferred vendor! We utilize a wide range of foams and other materials, including polyethylene, polyurethane, crosslink polyethylene, expanded polystyrene and plastic corrugated, as well as a broad range of manufacturing services and capabilities. Good things do come in foam packaging!

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  • Garland, TX Locations in TN and TX800-530-0091

    The Heubach Corporation is a manufacturer of foam fabricating products, cushioning foam and packaging foam. We provide state-of-the-art equipment as well as the highest quality materials and competitive pricing. We also offer die cutting, slitting and assembling services.

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  • Minneapolis, MN 952-345-0012

    Since 1992, Flextech has delivered innovative, custom engineered foam solutions. We offer compression molding, encapsulation molding, and vacuum forming molding. Our compression molding technique is used for objects that have a more complex design, and vacuum forming is better for projects with one intricate side. We have endless molding capabilities; 3-D molds, flat molds, molds that have small intricate details, and molds that have one design on them. To learn more about the Flextech Advantage call us today!

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  • Evansville, IN 800-467-6730

    Here at Thrust Industries we provide die cut foam that comes in a variety of shapes and configurations. We die cut foam from a number of materials including: urethane, PVC, polyester, neoprene, ether, cellular, volara, and much more. If you would like customized die cut foam then please give us a call today!

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  • Grand Rapids, MI 616-942-7780

    Foam fabricating is our business, and we take it very seriously. We provide the best products and supplies to our customers. We will work with you to create the best products we can find. We want you to save as much money as possible, which is why we will let you know when we find cost-saving solutions for your needs! Contact us today to learn more!

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businessIndustry Information

Molded Foam

Molded foam is polymer foam formed via a molding process, such as injection molding, compression molding, reaction injection molding or centrifugal molding.

Molded foam has applications in a wide range of industries, including: sports and recreation, lawn and garden, automotive manufacturing, footwear and comfort, food processing, construction office, outdoors, mining and bath.

Manufacturers can mold polymer foam, such as urethane foam or polyethylene foam, into a wide variety of products, such as: molded foam sheets, bumpers, conveyor bushings, conveyor wheels, pneumatic seals, knee pads, helmet lining, mats and countless other products.

When designing your product, manufacturers consider factors like: application environment, required impact resistance, required chemical resistance, required impermeability and more. Based on your application specifications, they can pick a material and a molding method. Each molding method has something a little different to offer.

Injection molding, for example, is inexpensive and capable of producing high volumes of high tolerance, complex parts. Unfortunately, though, the cost of cooling injection dies is quite high in comparison with the rest of the process. Also, the parts often require secondary processing after molding.

Compression molding, on the other hand, generally eliminates the need for secondary processing. It can also produce parts with large cross sections. However, compression molding is often expensive.

Reaction injection molding is unique in that it completes curing while the foam is still inside the mold. The foam, which is first mixed with additives (catalysts, polyols, surfacents, blowing agents, etc.) reaches the mold after manufacturers inject it as a liquid. Once the liquid polymer is inside the mold, manufacturers use an impinging mixer to pressurize it and give it its final shape. This type of foam molding creates lightweight and strong products, has low tooling costs and requires less clamping force than other molding processes. Its only real drawback is the fact that it has higher than normal raw material costs and high cycle times.

Centrifugal molding involves rotating the polymer material on an axis, where it’s exposed to centrifugal forces that help shape it. Manufacturers use centrifugal molding to create products with large cross sections. It, however, is more time consuming than the other foam molding methods.

Whatever method your manufacturers choose to make it, molded foam is an excellent investment for many customers. To find out if molded foam is right for you, consult with one or more of the many molded foam manufacturers listed on this page.

More Molded Foam Information
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Molded Foam – Flextech
Molded Foam – Flextech

Molded Foam Informational Video