Compression Molding Foam Fabricators

IQS Directory provides a comprehensive list of compression molding foam companies and suppliers. Use our website to review and source top compression molding foam companies with roll over ads and detailed product descriptions. Find compression molding foam companies that can design, engineer, and manufacture foam to your companies specifications. Website links, company profile, locations, phone, product videos and product information is provided for each company. Access customer reviews and keep up to date with product new articles. Whether you are looking for manufacturers of compression molding foam, foam padding, customized foam of every type, this is the resource for you.

  • Arlington, TX

    The applications for foam fabricating are only limited by one’s imagination; that is our slogan at American Excelsior. We are a foam supplier who offers many different foam cushions & foam padding for over a dozen industries. We offer foam materials like polyurethane foam, polyethylene foam & closed-cell foam; & services such as CNC foam cutting. Let us take your concept & turn it to reality.

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  • St. Louis Park, MN

    Since 1992, Flextech has delivered innovative, custom engineered foam solutions. We combine our engineering and design services with our unique foam lamination, fabrication, and thermoforming capabilities, to provide quality foam components to a diverse customer base. Our customers include OEM’s in the medical, industrial, military, aerospace and consumer products markets. We invite you to connect and collaborate with our sales and engineering team. Let us show you the Flextech advantage!

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  • Pennsauken, NJ

    Deluxe Packaging works hard to always create cost-effective solutions and services for our clients better than anyone else. We offer a full array of high quality products, including polyurethane foam, polystyrene foam, and polyethylene foam. Our products are customizable to match a product’s fragility and size. Deluxe Packaging is your complete packaging solution provider for all of your packaging needs.

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  • Evansville, IN

    Here at Thrust Industries we provide die cut foam that comes in a variety of shapes and configurations. We die cut foam from a number of materials including: urethane, PVC, polyester, neoprene, ether, cellular, volara, and much more. If you would like customized die cut foam then please give us a call today!

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Compression Molding Foam Industry Information

Compression Molding Foam

Compression molding is a forming/fabricating process used to form thermoplastics and rubbers into different shapes. Compression molding of foam is a go-to for manufacturers looking to create regular and contoured 3D parts and products that may or may not feature intricacies.

Quick links to Compression Molding Foam Information

Compression Molding Foam Design

Manufacturers make these parts first by taking the foam, pre-heating it in an oven until it is pliable, and then placing it in an open mold. Once the part is in the mold, they close a hydraulic press over it. The press puts pressure on the foam, causing it to make contact with the entire mold surface, taking on its shape. Once it has assumed the shape of the mold, manufacturers allow the foam to cool and harden. After this, they open the mold up again and remove the new parts. Very rarely does it require secondary tooling after this, because the process does not create waste like runnings or sprues.

Types of Compression Mold Foam

Manufacturers like compression mold foam because it creates products that are, depending on their foam composition, some variety of durable, strong sterile, versatile, flame retardant and/or generally resistant to impact, vibration, chemicals (such as solvents and acids) and bacteria. Manufacturers use both open celled and closed cell foams. Examples include: ethyl vinyl acetate (EVA) foams, polyvinyl chloride (PVC) foams, open cell urethane foams and cross-linked polyethylene foams. They can also use composite foams, which feature other materials, such as: polyolefin films, woven fabrics, medical grade coatings and pressure-sensitive adhesives. For speciality applications, manufacturers can also compression mold foam parts that meet Mil-Spec or FDA standards, among others.

Applications of Compression Molding Foam

Customers in a wide range of industries rely on compression molding foam. Such industries include: aerospace, automotive, consumer, defense and military, electronics, healthcare and physical rehabilitation, industrial manufacturing, packaging and shipping, sports and recreation and transportation. Examples of the many, many products from which the compression molding of foam may be made include: 3D gaskets and seals, military and sport helmet padding, orthotics, wrist supports, backpack elements, case inserts, insulation, paneling and general padding.

Things to Consider When Purchasing Compression Molding Foam

We highly recommend compression molding foam for a variety of reasons, among them the fact that: the design options are versatile, the process is low cost and the process does not produce waste. If you have questions, we urge you to reach out to an experienced manufacturer, such as those listed on this page. All of those with whom we partner are proven, high quality and reliable.

More Compression Molding Foam Information

Compression Molding Foam Informational Video