Find diaphragm valves including weir valves, biotech valves, hygienic valves and more. From zero static tees to process valves, you will find the diaphragm valve you need. Use the time-saving Request for Quote tool to submit your inquiry to all the diaphragm valve manufacturers and suppliers you select.
Burkert Fluid Control Systems is a global process valve supplier of high-quality customized fluid control systems and products. Some of our products include hygienic, biotech, process, dual weir, zero static tee valves and more. For additional information, please visit our website.
Meeting the needs of the bio-pharmaceutical industry, our industrial diaphragm valves are developed with a bonnet design for high performance & with Tork-Tite® feet which hold our hygienic valves in place with controlled compression. This minimal entrapment feature leads to an extended valve life.
Advanced Pressure Technology (AP Tech), manufactures flow & gas handling devices. Among the products we produce is our springless diaphragm valve used for ultra high purity applications. Our hygienic valves are tailored to meet your specific needs & are backed by reliability & service support.
Sanitary diaphragm valves are our focus here at MarcWorks. Choose from diverting valves, bypass valves, backpressure regulators, 2-way & 3-way valves, mixing valves, and much more. We offer our own pioneered ultra-high purity bellows gas diaphragm biotech valve used in the biopharmaceutical industry.
Our company can be summed up in one word – valves. PR Valves, LLC is a stocking distributor for all of your diaphragm valves that you have been seeking. We carry many name brand hard-to-find rare diaphragm valves in cast steel materials and in strainers - duplex and simplex styles.
A diaphragm valve is a shutoff or control valve with a flexible membrane, or
diaphragm, which seals the valve completely or partially once the valve is
engaged. Once the actuator is engaged, a stem within the valve pushes a plug
or compressor against the diaphragm. The diaphragm is pushed against a raised
section of the valve, creating a seal. This seal stops the flow of liquid,
gas or other material through the valve. Diaphragm valves are able to seal
more tightly than other types of valves due to their flexible membrane.
Diaphragm valve manufacturers offer many valve configurations and make their
products out of a variety of metals and plastics. The material from which a
diaphragm valve is constructed is dependant upon its intended use and compatibility
with certain fluids. Diaphragm valve manufacturers have adapted their products
for the biotech and medical industries, using materials that can withstand
being sanitized and sterilized. Diaphragm valves may be operated manually,
pneumatically (using air pressure to move the diaphragm) or hydraulically (using
fluid pressure to move the diaphragm).
Diaphragm valve manufacturers offer two main product categories. One type
is a saddle, or weir, valve and the other is a seat, or straight-way, valve.
The most important difference between these two types of diaphragm valves is
that the saddle valve has its two ports in line with each other on opposite
sides of the valve. The seat-type valve has in and out ports located at a 90
degree angle from each other. Although diaphragm valves usually come in two-port
forms, they can also have three ports or more.
Diaphragm valves perform extremely important functions in a wide range of
industries. They are used to monitor and control the flow of many materials
and are often considered process valves because they can be used in drinking
water treatment, sea water desalination and processes involving energy production,
agriculture, food science, pharmaceuticals, medical manufacturing, mining,
pulp and paper products, chemical and waste treatment, food and beverage production,
and the powder and bulk industries.
Biotech valves are intended to be used in the biotechnology
fields — agriculture, food science, pharmaceuticals and medicine.
Biotech valves must be sanitary.
Diaphragm diverter valves can be used to divert flow from an inlet
to two or more outlets; they can also be used in reverse to feed flow from
one line into two or more lines.
Diaphragm tank bottom valves are designed for use at the bottom of
a tank or vessel, to drain or sample from the tank.
Tank bottom valves are
designed to eliminate deadlegs or areas where bacteria might become trapped
in the valve.
Hygienic valves are specially designed to be used in sanitary and aseptic
(sterile) applications.
Process valves include any type of mechanical device that can stop,
start or regulate the flow of liquid, gas, solid material or steam.
Weir valves have a raised section, or “weir,” on which the diaphragm
presses to create a seal.
Zero static tee valves have the valve weir (the notch through which
material flows) located flush against the interior of the pipe, thus eliminating
stagnant areas within the valves.
Common Terms Related to Diaphragm Valves
Actuators - Controls that switch the position of a valve from open or
partially open to partially or completely closed. Actuator operation
may be manual, pneumatic or hydraulic.
Backpressure - The pressure at the outlet of a relief valve, caused
by pressure in the discharge system. Pressures may be constant or variable.
Bellows - A sealing device that prevents leaks between the valve stem
and the body of the valve.
Bonnet - A cover fitted over the valve body, which may be removed for
valve maintenance.
Cracking Pressure - The pressure at which leaks start to flow through
a valve.
EPDM - Ethylene propylene diene monomer. EPDM is a commonly used rubber
seal material that is compatible with many chemicals.
Flange - A type
of pipe fitting that attaches with nuts and bolts.
Flare -
A pipe fitting that uses a socket and a union nut to form a connection.
Flares are one of the most crevice-free pipe fittings and may be used
for ultrapure processes.
GPM - Gallons per minute. Used to measure flow through a pipe, valve,
inlet or outlet.
O-ring - A rubber
seal with an “o” shape, used to seal connections
between pipes and valves.
Ports - Passages that allow flow into and out of a valve.
Set Pressure - The pressure from an inlet that a valve is adjusted to
open, maintain or control under service conditions.
Stem - A rod that spans the inside and outside of a valve, transmitting
motion to control the internal disc, which moves to seal or unseal the
valve.
U-cup - A seal formed into a u-shaped channel. This type of seal may
be used when an O-ring is not desirable.
Diaphragm Valve From Wikipedia, the free encyclopedia
Diaphragm valves (or membrane valves) consists of a valve body with two or more ports, a diaphragm, and a "saddle" or seat upon which the diaphragm closes the valve. The valve is constructed from either plastic or steel.
Originally, the diaphragm valve was developed for use in non-hygienic applications. Later on the design was adapted for use in the bio-pharmaceutical industry by using compliant materials that can withstand sanitizing and sterilizing methods.
There are two main categories of diaphragm valves: one type seals over a "weir" (saddle) and the other (sometimes called a "straight-way" valve) seals over a seat. The main difference is that a saddle-type valve has its two ports in line with each other on the opposite sides of the valve, whereas the seat-type has the in/out ports located at a 90 degree angle from one another. The saddle type is the most common in process applications and the seat-type is more commonly used as a tank bottom valve but exists also as a process valve. While diaphragm valves usually come in two-port forms, they can also come with three ports and even more. When more than three ports are included, they generally require more than one diaphragm; however, special dual actuators can handle more ports with one membrane.
Diaphragm valves can be manual or automated. Their application is generally as shut-off valves in process systems within the food and beverage, pharmaceutical and biotech industries. The older generation of these valves is not suited for regulating and controlling process flows, however newer developments in this area have successfully tackled this problem.
In addition to the well known, two way shut off diaphragm valve, there are many other forms of the diaphragm valve including: three way zero deadleg valve, sterile access port, block and bleed, valbow and tank bottom valve just to name a few.
Actuators
Diaphragm valves can be controlled by various types of actuators. The most common diaphragm valves use pneumatic actuators; in this type of valve, air pressure is applied through a Schrader valve which raises the diaphragm and opens the valve. This type of valve is extremely quick and as such is one of the more common valves used in operations where valve speed is a necessity.
Hydraulic diaphragm valves also exist for higher pressure and lower speed operations. Some diaphragm valves are also controlled manually.
Materials used to construct diaphragm valve body
• ABS (Acrylonitrile butadiene styrene)
• PVC-U (Polyvinyl chloride, unplasticized) also known as PVCu or uPVC
• PVC-C (Polyvinyl chloride, post chlorinated) also known as PVCc or cPVC
• PP (Polypropylene)
• PE (Polyethylene) also known as LDPE, MDPE and HDPE (see note)
• PVDF (Polyvinylidene fluoride)
• Stainless Steel316L
• AL-6XN
• Hastelloy C22
• “Superaustenitic” stainless steel 254 SMO
• Stainless Steel 904L