Hygienic valves are specially designed to be used in sanitary and aseptic (sterile) applications. Industries using hygienic valves include dairy, brewing, beverage, pharmaceutical and bio-chemical industries. The FDA expects that processing equipment including valves be drainable, cleanable, and able to be sterilized to minimize the potential for contamination.
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Hygienic Valve Design and Customization
Like other types of valves, hygienic valves may be produced in many configurations and from a variety of materials, including metals and plastics. More specifically, stainless steel, PVC, CPVC, cast iron, and brass are all common elements used to make diaphragm valves. Whether there is a bend in the piping or not, hygienic valves, like all other diaphragm valves, are shaped like a cylinder, with two openings, and have the common elements of the stretchy diaphragm, the actuation device, and a stem, which is what pressures the diaphragm into effectively blocking materials from passing through the valve.
The weir style valve has become a standard in hygienic valves because it can be drained and has fewer product entrapment areas than other valve types. Hygienic valve manufacturers have developed valves with minimal product contact surfaces, reduced hold-up volume, and minimized areas of pipe, where a substance may stagnate. All of these efforts by hygienic valve manufacturers are intended to increase the purity and sterility of the final product.