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Balers Manufacturers and Suppliers

IQS Directory provides a comprehensive list of industrial baler manufacturers and suppliers. Use our website to review and source top baler manufacturers with roll over ads and detailed product descriptions.
Find baler companies that can design, engineer, and manufacture balers to your companies specifications. Then contact the baler companies through our quick and easy request for quote form.
Website links, company profile, locations, phone, product videos and product information is provided for each company. Access customer reviews and keep up to date with product new articles.
Whether you are looking for manufacturers of trash balers, cardboard balers, aluminum can balers, or customized balers of every type, this is the resource for you.

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  • South Holland, IL

    Since 1962, Maren has led the industry, building powerful and reliable manual tie, automatic tie and two ram balers, shredders and conveyors. That’s why many of the most successful paper & box plants, distribution centers, post consumer recyclers, and printers rely on Maren Balers to bolster their bottom line. Maren’s reputation for great customer service has carried from generation to generation of operators, service technicians and equipment buyers worldwide.

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  • St. Charles, MN

    The only thing stronger than an Excel baler is the loyalty of our customers. Excel continues to break new ground by designing equipment with energy-saving technologies, developing balers to fit your business and solve your problems, and introducing products that process more material and make you more money. While the competition makes their balers cheaper, we make Excel balers better!

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  • Wilsonville, OR

    SSI Shredding Systems, Inc. has manufactured industry proven shredder solutions globally since 1980. Our shredders are versatile, effective, and ready to be fully integrated into the waste reduction systems already present in your process. We offer a full range of single shaft, two shaft, and four shaft shredders as well as primary reducers and compaction solutions. Contact us today find the right solution today.

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  • Lorain, OH

    Founded in 1981, Ely Enterprises, Inc. has established itself as a leader in the baler manufacturing industry, specializing in premium baler products essential for effective material handling and waste management. Our balers are designed to maximize efficiency, reduce waste, and help companies optimize their recycling processes, benefiting industries from recycling and manufacturing to waste processing and distribution.

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  • East Providence, RI

    We carry industrial balers from all manufacturers. With over 460,000 square feet of warehouse space, we are capable of handling your baler needs. We supply both new and used balers, pallet racks and cantilever racks. We look forward to doing business with you; just call us today.

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  • Jacksonville, FL

    If you are currently paying for the disposal of cardboard, paper, plastic or non-ferrous metals; than consider our range of industrial compactors and related equipment. We carry a large variety of models. We can even customize a piece of baling equipment to fit a client’s specific needs. You will be surprised at the variety of options that fit your budget.

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Baler Manufacturers Industry Information

Balers

Balers are machines designed to compress and bind various types of materials into tightly secured bales, typically using binding materials such as twine.

While balers and compactors are frequently marketed by equipment manufacturers as similar or even identical products, there are important distinctions in their roles within industrial manufacturing and commercial retail.

Balers are primarily used in industrial manufacturing to compress and bind recyclable materials into manageable, transportable bales. This makes them essential for recycling processes, where materials need to be neatly packaged for efficient handling. Compactors, on the other hand, share the ability to compress materials but are primarily used to reduce the volume of waste rather than to prepare recyclables for transport.

Although their functions overlap, particularly when compactors are occasionally employed to handle recyclables, the key difference lies in the end purpose: balers focus on creating bales, while compactors are generally geared toward waste reduction. Despite these nuances, it is common to hear the terms “baler” and “compactor” used interchangeably in conversation.

The History of Balers

Modern balers trace their lineage to hay presses, first invented in the mid-nineteenth century to streamline the process of gathering and stacking hay. The earliest hay presses were large, stationary units installed in barns, often extending two to three stories into the hayloft. These presses typically operated using a team of horses, which raised a press weight that was then dropped to compress the hay. Alternative designs employed horse- or mule-powered sweeps that drove a geared press or jackscrew. Before these innovations, farmers and their workers relied on manual labor and tools like rakes to collect and stack hay. The advent of stationary hay presses paved the way for portable hay presses, bringing mobility and efficiency to the process.

The 1860s saw the invention of the first mobile, man-powered hay baler, which required several workers to operate. Throughout the late 1800s, inventors introduced various improvements, including balers that could function with just one person and mechanisms like plungers to simplify operation. However, the baler market lacked a standardized model for years, and it wasn’t until after the turn of the twentieth century that designs began to stabilize and gain consistency.

In the 1900s, mechanical balers emerged, marking a new era in agricultural efficiency. A significant milestone occurred in 1936 when Innes invented the first automatic baler, known as the round baler. This innovative machine featured a self-tie system utilizing Appleby-type knotters borrowed from a John Deere grain binder. In 1939, Ed Nolt further refined the design, patenting a more reliable version of the baler. Nolt's model became the industry standard, and the round baler remains the most widely used type of baler today, a testament to its transformative impact on agricultural practices.

From the hay baler evolved the industrial baler, a machine designed to compress and bind a wide variety of waste materials, including foil, cans, and paper products such as paperboard, office paper, and newspaper. As recycling continues to gain prominence within industrial and manufacturing processes, baling and compacting equipment will play an increasingly pivotal role in reducing the industry's carbon footprint. Businesses can integrate complete turn-key recycling and composting systems around a basic baling machine, enabling them to adopt environmentally responsible waste management practices.

How Balers Work

Balers operate by manually or automatically feeding materials into the input area. Given the high-density volumes of bulk material they typically handle, the input area is often sizable to accommodate these demands. From there, the material enters the compression chamber, also referred to as the main cylinder, where it is forcefully pounded and squeezed into a compact shape. Once compacted, the material is bound to maintain its compressed form. The machine employs tightly wound wire, plastic, or string to bind the material, completing the process automatically.

Most industrial balers are powered by electricity and rely on hydraulic systems to move the material, which minimizes energy expenditure and reduces heat generation. This efficient design enhances their practicality and sustainability.

Balers are distinct in their functionality, as they are the only equipment specifically engineered to compact and bundle material. Their role is indispensable, with no viable alternative capable of replicating their unique capabilities.

Baler Uses

Balers serve as an effective solution for improving the handling, transportation, storage, and recycling of various materials. By significantly reducing the bulk of waste, they minimize the effort and costs associated with disposal, resulting in long-term savings for companies. Additionally, using balers and compactors reduces carbon dioxide emissions generated during waste management and recycling processes, further supporting environmental sustainability. Their versatility and efficiency make balers indispensable across industries such as industrial manufacturing, retail, consumer goods, waste management, recycling, and agriculture.

In industrial, retail, and consumer sectors, including automotive manufacturing, plastics manufacturingand food service, balers play a crucial role in compressing waste and byproducts. In farming and agricultural settings, they are utilized to compact harvested crops, either for easier transportation or for feeding purposes. Balers can process and bind an extensive range of materials, including garbage, plastic, scrap cloth, and numerous other substances, making them a vital tool in diverse applications.

Benefits of Balers

Balers are essential equipment in a wide array of industrial facilities, playing a pivotal role in waste management. They save companies time and money while simplifying recycling and reducing the amount of waste sent to landfills.

Baler Efficiency

One of the most significant advantages of balers is their efficiency. On average, balers and compactors compress approximately 10 cubic yards of trash or cardboard into just 1 cubic yard. This dramatic reduction allows dumpsters or trailers to hold ten times the amount of material compared to what they could manage without baling equipment. This efficiency means fewer trips for employees to dispose of waste, saving time and minimizing disruptions, and fewer trips for transporting waste from the facility, resulting in considerable cost savings.

Improved Workplace Environment

Balers contribute to a cleaner, more organized workplace, which has a positive impact on employee morale. A cleaner environment boosts morale, leading to higher labor efficiency and productivity. This improved efficiency translates into a better customer experience, benefiting the business as a whole.

Baler ROI

Businesses can anticipate a quick return on their investment when they implement a baler or compactor system. The savings in waste management and operational efficiency often offset the initial purchase cost in a short period.

Sustainability of Balers

Balers empower businesses to manage waste in an environmentally responsible and sustainable way. Complete turn-key recycling and composting systems can be built around a basic baler, making them a cornerstone of eco-friendly waste disposal. Additionally, baled materials can be repurposed for the creation of new products. For instance, scrap metal can be efficiently transported to a factory where it is recycled into new sheet metal. In other cases, materials can find new life in different industries, such as fibers derived from newsprint being repurposed for the production of shoe soles. Balers thus play a vital role in promoting sustainability and reducing environmental impact.

Maintaining your baler in optimal condition begins with keeping it clean. Avoid letting dust accumulate, as dust can act as an insulator, leading to an increase in system temperature. Similarly, monitor system motors to ensure they remain cool and are not at risk of overheating. Establish a maintenance schedule based on your supplier's recommendations and conduct frequent inspections. Key areas to inspect include cylinders, fluid levels and temperatures, hoses, filters, conveyor components, cooling devices, and electrical systems.

To maximize the efficiency of your baler, ensure the motor’s kilowatt (kW) speed remains steady. Overworking the motor by running it too fast can lead to jamming, clogging, or even mechanical failure. Anticipate maintenance needs by keeping an inventory of spare parts on hand, enabling quick replacement of any components that may fail and minimizing downtime.

Design of Balers

Balers are typically composed of components such as hydraulic cylinders, wheels, and arms. The manufacturing process for a baling machine begins with cutting sheet metal to the appropriate size. Manufacturers may use a variety of cutting methods, including punching, blanking, laser cuttingand shearing. For structural elements like frames, shafts, and arms, bar stock is also cut to the required length. Once prepared, holes and slots are added to the bar stock through drilling, punching, or milling processes.

The next stage involves welding the various components together, often using robotic welding for precision and consistency. Once welded, the parts are cleaned, painted, and assembled, with specific components added as needed. Following assembly, essential materials like oil, bearing grease, and tires are applied, and warning labels are affixed. Before the baler is ready for operation, it undergoes a thorough inspection to ensure it meets quality and performance standards. Adjustments are made as necessary to guarantee the machine operates at peak efficiency.

Balers are primarily constructed from structural steel and sheet steel, sourced from bar stock, sheets, or rolls. The belts used in balers are typically made from durable materials like nylon and polyester.

Balers are available in various forms, each designed to produce bales of different shapes and sizes, either cylindrical or rectangular, and bound by materials such as twine, strapping, netting, or wire. Some balers are stationary units, while others are mobile and can be towed by vehicles like tractors or tow trucks. The specific design of a baler is highly dependent on its intended application. For instance, hay balers are equipped with tines to gather hay and hydraulic arms to compress it, features that are often absent in other types of balers.

Balers designed for agricultural purposes may also include chopping features, with chopping lengths typically measured in millimeters. These lengths can range from as short as 14 mm or 20 mm to over 100 mm, depending on the requirements. Additionally, baler manufacturers offer extensive customization options, particularly regarding bale size. Smaller bales are lighter and easier to transport, but producing them may reduce overall compression speed. Customized balers can be a worthwhile investment for long-term cost efficiency when specific bale sizes are needed for transport or storage purposes.

Industries such as restaurants, retail facilities, and warehouses often benefit from balers tailored to their specific needs. These customized units can efficiently compact materials like boxes, food scraps, and excess packaging waste, streamlining waste management and improving operational efficiency.

Balers Images, Diagrams and Visual Concepts

box baler

A compacting device which converts materials into rectangular bales.

textile baler

Converts textile material into bales for hauling and transportation efficiency.

horizontal balers

A baler that uses horizontal force to compress the materials.

vertical balers

A baler that compresses materials by using vertical downward force.

baler conveyors

Baler conveyors are used for material feeding at a lower elevation.

Types of Balers

Vertical Balers and Horizontal Balers

Balers are categorized into two primary structural types based on their intended applications: vertical (downstroke) and horizontal. Vertical balers are loaded from the top, with materials compacted in a downward direction. These machines are typically used for lighter materials like cardboard or plastic, making them ideal for facilities with smaller waste reduction needs. Vertical balers are single-load systems that require manual unloading once the compaction process is complete. They are more compact and cost-effective compared to horizontal balers, making them suitable for operations with limited floor space or lower scrap volumes.

Horizontal balers, on the other hand, are designed for continuous use and offer automated feed options in addition to hand-feeding or mechanical feeding. Although they require more floor space, horizontal balers can handle larger loads and compact a wider range of materials, including cans, plastic containers, paper, and secondary fibers. Unlike smaller vertical balers, horizontal balers can process most materials—ranging from food scraps to vehicle tires—without pre-shredding. Industries like automotive and packaging often rely on horizontal balers for efficient waste removal and transportation.

Heavy Duty Balers

Heavy-duty balers, sometimes referred to as baling pressesare designed for waste products requiring significant pressure to compress. These balers often feature a collection bin and a large plate that compresses the material before ejecting it as a compacted bale. For materials like drums, a heavy-duty baler may function as a drum crusher.

Round Balers

Primarily used in agriculture, round balers create cylindrical bales of hay or similar materials. Their design simplifies handling and transportation of hay, which is why they are a staple in farming.

Specialty Balers

Specialty balers are tailored for highly specific applications. For instance, some are equipped with moisture extraction features for handling materials with residual oils or liquids. These balers enhance the versatility of baling systems in specialized industries.

Cardboard Balers

As their name suggests, cardboard balers are designed specifically to compact and bale cardboard materials, making them essential for recycling facilities and businesses managing large volumes of cardboard waste.

Metal Balers

Metal balers are engineered to compress ferrous and non-ferrous metals, serving the recycling, waste management, and scrap metal industries. These balers ensure efficient handling of metal waste.

Waste Compactors

Also called industrial trash compactors, waste compactors are designed to handle general waste materials. Available in vertical, horizontal, and portable models, some compactors include features like auto-tie capabilities for added convenience.

Industrial Compactors

Industrial compactors reduce material size for more efficient transportation and come in stationary or self-contained designs. Stationary compactors remain in one place during operation but can be detached for emptying, while self-contained compactors are integrated systems that prevent leaks during both compaction and emptying processes.

Plastic Balers

Plastic balers are specifically designed to compact and bale various types of plastic materials, streamlining their recycling and transportation.

Scrap Balers

Scrap balers handle a variety of scrap metals by crushing, cutting, and baling them for recycling or disposal. These machines are versatile and essential for scrap metal management.

Waste Balers

Waste balers compress waste into secure, transportable bundles, making them ideal for disposing of or transporting waste to recycling or repurposing facilities. They enhance waste management efficiency while contributing to sustainability efforts.

Baler Standards and Specifications

Balers must be properly built, handled, and maintained to ensure the safety of operators and the efficiency of operations. It is crucial to confirm that your baler meets Occupational Safety and Health Administration (OSHA) standards, which serve as a benchmark for safe operation. Additionally, ensure the baler complies with any applicable ISO standards, such as those related to agricultural machinery, harvesting, and conservation. Specific standards may vary depending on your industry, location, and intended application. To gain a clearer understanding of what standards apply to your needs, consult with your supplier for detailed guidance.

Things to Consider When Purchasing a Baler

Balers are known for their durability and reliability, which makes sourcing refurbished units a practical option for businesses aiming to save money without compromising quality. Used balers that have been properly refurbished can provide many years of reliable service at a fraction of the cost of new equipment, making them an excellent solution for budget-conscious companies.

With many excellent baler suppliers and manufacturers available, choosing the right one can seem daunting. Start by exploring the websites of reputable companies, particularly those offering the services and expertise relevant to your application. The manufacturers and suppliers we work with are experienced, knowledgeable, and dependable.

To identify the best partner for your needs, pay close attention to their customer service. Look for the supplier that demonstrates the greatest commitment to understanding your timeline, budget, and specific application requirements. The ideal manufacturer will be one that is not only willing but eager to collaborate with you to ensure the success of your project. Once you’ve identified the supplier that aligns with your goals and values, begin building a partnership to achieve the best possible outcome.

Baler Accessories

A range of accessories is available to enhance the performance and efficiency of your baler, tailored to the type of baler you are purchasing and its intended application. For bundling purposes, it is essential to consider accessories like galvanized steel baling wire, PET strap, or twine, which ensure secure and durable bales.

Beyond bundling materials, other accessories can optimize your baler’s functionality and streamline your operations. Strapping tools and dispensers provide convenient handling of straps, while a pallet rack helps with organized storage of baled materials. Conveyors are invaluable for automating material feed, increasing efficiency, and reducing manual labor.

Additional equipment includes aluminum can grinders and industrial shredders for breaking down materials before baling, as well as corrugated cardboard shredders for preparing cardboard for recycling. Floor scales are useful for accurately weighing bales, ensuring compliance with transport or recycling requirements. Dollies and recyclable bags can further aid in transporting or storing bales, offering flexibility in handling materials.

Each accessory can be selected based on your specific operational needs, helping you achieve a more efficient and productive baling process. Consulting with your supplier will ensure you choose the best options for your application.

Baler Terms

Auto-Tie

A mechanism designed to automatically bind bales using wire or other tie materials, streamlining the baling process.

Banana Effect

A phenomenon where a bale develops a slight curve due to inconsistent density, with the denser bottom portion swelling. This imbalance creates a trapezoidal shape, putting stress on the banding material.

Baler

A machine used to compress and bind secondary materials into compact units for easier storage or shipment.

Bales

Tightly compressed bundles of material, typically bound with wire for stability and transport.

Banding

The securing material, often wire or nylon, used to wrap around bales and keep them tightly bound.

Compaction

The process of increasing the density of an object or material by applying pressure.

Density

A measurement of material concentration per unit of space, indicating how tightly a material is packed.

Feed Width

The width of the opening where material is fed into a shredder or baler for processing.

Ferrous

Metals primarily composed of iron, such as steel, which exhibit magnetic properties.

Hammermills

Powerful machines equipped with high-speed rotors and large hammers, used to crush materials into smaller sizes. With forces reaching up to 6,000 horsepower, they vary in size and material-reduction capabilities.

Hydraulic Press

A press that utilizes a liquid-driven piston to apply immense force for compression or shaping.

Impact Crusher

A machine featuring large rotors equipped with hardened steel bars. It pounds materials, such as concrete, into smaller pieces, which are then hurled against a hard steel wall to further break them down.

Incline Conveyor

A conveyor system designed to move materials at an upward angle, facilitating the transport of goods to elevated areas.

Industrial Shredders

Machines used for processing and reducing solid chemicals, materials, and other products into smaller, manageable sizes.

Landfill

A designated area for waste disposal, where waste is covered with a layer of earth. Modern landfills often include liners to minimize soil and water contamination, earning the designation "sanitary landfill."

Pneumatic Press

A press powered by a piston that applies pressure using gas or air as the driving force.

Recycling

A resource recovery process involving the collection, separation, and processing of scrap materials to be reused as raw materials in the production of new goods.

Scrim

A loosely woven fabric, such as netting, used for support or as a backing material in various applications.

Secondary Materials

A term commonly used to refer to materials that are part of the recycling process, serving as inputs for new manufacturing.

Throughput

The volume of material processed or conveyed within a specific period.

Waste Exchange

A network that facilitates the connection between companies generating waste and those able to repurpose that waste as raw materials in their production processes.

 


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