This is the most complete information on carrying cases on the internet.
You will learn:
- What is a Carrying Case?
- How Carrying Cases are Made
- How Carrying Cases are Used
- Types of Carrying Cases
- And much more …
Chapter One – What is a Carrying Case?
A carrying case is a way of conveniently organizing and transporting a collection of similar or dissimilar items for future use. There is a type and kind of carrying case to fit every possible application from protecting and storing cell phones to cases for speaking systems and technical equipment. They are an essential part of safely transporting sensitive materials and keeping them from harm.
The design, shape, size, and dimensions of carrying cases varies according to the items that are to be carried. Depending on the use of the carrying case, it can be made from reinforced fabric, plastic, aluminum, nylon, leather, wood, or a combination of materials.
Specially designed carrying cases, like the one picture below, are made to fit a specific application and individually manufactured.
An additional feature of carrying cases are foam insertions that are patterned to tightly hold devices, tools, components, and complex instruments in place.
Chapter Two – How are Carrying Cases Made?
The manufacturing of a carrying case is determined by how it will be used. Off the shelf cases, found at department stores and online, are quite different from cases made for special applications designed to carry scientific instruments and delicate equipment.
Carrying cases are made from a variety of materials that include aluminum, plastic, wood, strong, sturdy fabric, lightweight metals, and leather. The basic requirement for carrying cases is that they be durable, flexible, and easily carried. Certain varieties of carrying cases use a combination of materials to enhance endurance.
How Carrying Cases are Made
The construction of a carrying case depends on its final purpose. Cases used for air travel have to meet special qualifications and requirements regarding the type of material used in construction, thickness, reparability, and latches. Most manufacturers produce cases that far exceed the basic case requirements.
Carrying Case Materials
Carrying cases are made from lightweight metals as well as heavy duty fabrics such as nylon and neoprene rubber. Plastic cases are blown or rotary molded and may have a cloth or foam padding liner.
Blow Molded Plastic Cases
In the blow molding process for plastic cases, plastic is blown into a metal mold. The plastic evenly covers the surface of the mold as air fills in the center of the molten plastic. The final case is uniformly shaped without seams or gaps. Plastic case manufacturers use thermoplastic for its durability and long lasting qualities.
Neoprene, or polychloroprene rubber, is a non-conductive waterproof material that is exceptionally sturdy. The thickness of neoprene and its soft pliable exterior make it an excellent protector from punctures, weather conditions, or other abuses.
Nylon carrying cases are created to carry audio and visual equipment and have a padded interior to protect speakers, mixers, and other equipment. They come in a wide variety of shapes, colors, sizes, and have exceptional durability. Nylon carrying cases have interior padding, are resistant to tears, and maintain their shape in all types of conditions after years of use.
Leather carrying cases vary according to the grade of leather used to produce them. Full grain leather has not been changed or manipulated. It is the hide of an animal after the hair is removed. It has a unique texture and durability. Full grain carrying cases have excellent durability but are expensive. Lower grade leathers are less expensive but not as durable.
Wooden carrying cases are made from pine, cherry, birch, or mahogany and are sturdy and reusable. Interiors of wooden carrying cases are made from wood, plastic, foam, or fabric with exteriors covered in leather or fabric.
Carrying Case Design
Carrying case design depends on the needs of the customer. Manufacturers take the ideas of customers and develop prototypes or proposed solutions until the design is what the customer needs. There are certain aspects of case design that tend to be overlooked since they are minor and seem to be inconsequential, such as handles, types of hinges, locking mechanisms, endurance of materials, or other details that seem unimportant. In the design process, it is important to consider all the components to ensure a successfully durable carrying case.
Chapter Three – Types of Carrying Cases
The kinds of carrying cases vary as new things to be carried are developed and technical advances happen in the carrying case industry. Innovations, inventions, and prototypes are constantly being developed requiring new types of carrying cases. Below is a list and description of a few common carrying cases.
Types of Carrying Cases
Instrument cases are designed to protect technical equipment, such as a calculator or sensitive chronometer. Small, handheld instrument cases come in various styles that make the instrument easily accessible. For carrying larger instruments or ones with several components, the case is designed to match the size of the instruments or components.
Heavy Duty Cases
Heavy duty carrying cases are made from the same materials that are used to produce shipping containers but are lightweight and easy to use and carry. They are designed to exceed ATA standards and requirements. Heavy duty carrying cases are reinforced with ribs for extra protection and durability.
Divider carrying cases are divided into sections for parts, components, and instruments to snuggly fit. They are designed for the safe transportation of technical or fragile equipment with dividers made of tightly packed rubber or polyethylene foam.
Soft Sided Cases
Soft sided cases are made from fabric, canvas, or vinyl and come in unlimited colors, sizes, and designs. They are water and dust resistant capable of withstanding the harshest conditions and inclement weather. The soft pliable interior provides extra protection for instruments and materials. A major benefit of soft sided carrying cases is their lightweight and flexibility.
Foam Insert Cases
Foam insert carrying cases are like divider cases. They are divided into sections using soft foam material that is cut to the exact shape of the items to be carried. All foam insert cases are custom designed for their applications. The foam is cut to the exact specifications and measurements of the pieces to be carried. This is especially helpful when the case has to endure rough handling of delicate and sensitive equipment.
Pouch carrying cases are another method of carrying instruments. They are unlike divider and foam insert cases since they are usually smaller handheld cases that can be carried on a belt or briefcase. Pouches can be attached to the side of a case, as seen in the image below, as additional space on a large carrying case. They serve as an extra means for carrying smaller items.
Gun carrying cases vary according to the type and size of weapon. They can be soft or hard sided but normally have a soft layer on the interior. There are a strict set of regulations regarding gun carrying cases that well trained gun owners are aware of. People who enjoy guns, handguns, shotguns, and rifles take extra steps when traveling with their weapons to ensure safety, which is one of the benefits of a gun carrying case.
ATA carrying cases, also known as road or flight cases, are built to protect motion picture equipment, production equipment, musical instruments, and any other sensitive equipment that has constant movement. The Air Transport Association (ATA) developed a set of guidelines for cases that must travel more than 100 times. The standards for ATA approved carrying cases are outlined in ATA’s Standard 300, Category 1.
Catalog carrying cases have a hard firm outer shell made of a vinyl coated fabric or plastic. Vinyl coated catalog carrying cases have the appearance of leather and are designed for heavy use. The outer shell must be washable, resistant to cracking, peeling, and stains. There are hinges on the flaps to allow for easy access.
Computer carrying cases must be designed to meet specific standards. They have to be watertight, able to protect the device if dropped, and corrosion and dust proof. Computer carrying cases can have a solid hard exterior made of plastic, aluminum, vinyl, or leather. Specially designed computer carrying cases have a foam insert, as seen in the image below, to snuggly hold the computer.
Hard Sided Cases
Hard sided carrying cases are made from titanium, wood, thick plastic, and aluminum. They have multiple uses including shipping, travel, and storage of sensitive instruments.
Hard sided carrying cases serve the dual function of a traveling case and storage case because of their sturdy construction.
Portfolio carrying cases are designed to carry materials for presentations and exhibition. They are made from a variety of materials that include aluminum, leather, or various types of soft sturdy fabrics. There is some confusion regarding portfolio cases since there are so many varying definitions. For manufacturers, a portfolio case is made to carry graphics, artwork, or items for display. They are made of materials that protect the contents and keep it from being damaged.
Presentation carrying cases have a hard exterior and are tightly sealed with latches. A collapsible handle and wheels may be added to make it easier to move. The interior has a lining or cushion to protect materials from being scratched or damaged. Foam can be custom fitted to the items being transported to prevent shifting or movement.
Rolling carrying cases have small wheels attached to the bottom for convenience and to avoid the need to carry the case. They are ideal for large, cumbersome instruments and devices. Rolling carrying cases have telescoping handles for easy maneuverability and come in a variety of sizes with several interior padding options.
Sample cases are a marketing tool for carrying samples of products, presentation materials, product literature, and documents. Depending on the products to be presented and the weight of the materials, they can be designed with rollers and a telescoping handle. Sample carrying cases are an important asset for salespeople since they offer the ability to bring office materials to a client meeting.
Shipping carrying cases are specially designed cases that are made to protect the contents from shock, vibrations, moisture, dust, and damage. They are made of sturdy materials such as aluminum, wood, steel, fiberglass reinforced polyester, or high density plastic. Due to the varieties of their applications, they come in a wide assortment of sizes.
Storm carrying cases are designed for severe conditions and have an exceptionally sturdy and hard exterior made of extremely durable material to protect fragile or sensitive instruments and equipment from harm. When not in use, they are excellent to use as storage containers since they are able to protect materials from contaminants and harsh conditions. The interior of storm carrying cases is coated with a form of soft fabric or foam.
Tool carrying cases can be standard or custom designed in any size or configuration. They can protect the contents from moisture, salt spray, dust, and immersion. Tool carrying cases are made from a wide variety of materials that include aluminum, high density polyethylene, reinforced polyester, carbon fiber, and low density polyethylene. There are a wide assortment of features that can be added to a tool carrying case, including wheels, zipper enclosures, compartments, and shelves.
Trade Show Cases
Trade show carrying cases are designed to move large display materials. They are organized for easy access for assembly and disassembly of show presentations. Trade show cases are made from durable materials and have a set of wheels for easy maneuverability. Handles are in various locations on the case to assist in controlling the case’s movements. Heavy duty sturdy latches are included to ensure the case is tightly sealed.
Chapter Four – Specialty Carrying Cases
The manufacture of specially designed carrying cases is constantly growing as new uses for carrying cases grows with the introduction of unique and unusual equipment. Cases that are specially crafted and designed are produced to serve a single function and are created from highly sophisticated engineering and planning.
Specialty Carrying Cases
Military and Defense
The demanding conditions of military operations require equipment and materials capable of withstanding the stress of harsh environments. Aside from being durable, military carrying cases have to be watertight, shock, corrosion, and dust proof, and are designed for easy handling, such as loading and stacking.
Medical equipment is fragile and expensive. It must be stored in durable cases to prevent damage since it is a necessary part of saving lives. The main stipulation for medical carrying cases is superior protection and dependability in a crisis. There are a wide variety of medical carrying cases, which can contain equipment, medications, and materials to treat wounds.
Fire and Rescue
As with medical carrying cases, fire and rescue operations require equipment that does not fail in a crisis. Fire and rescue carrying cases must be portable and lightweight but durable enough to withstand hazardous conditions. They come in several designs and with organizational inserts for immediate access to critical life saving equipment.
As with human care, veterinary carrying cases have specific requirements. They must be capable of hygienically transporting diagnostic supplies, medications, and consumables. Cases have to have document pouches and be made of highly durable materials such as aluminum or synthetic leather. Since veterinarians work in a wide variety of environments, the cases have to have large storage space for collection of samples.
Shipping and moving hazardous materials require cases that strictly adhere to government regulations regarding the handling of such materials. Hazmat carrying cases are custom designed to fit the specific applications in compliance with legal stipulations.
Drones serve several purposes aside from personal use. They can be used to explore terrain, view an oil field, or survey a battlefield. Regardless of their use, they are expensive and have to be treated with the greatest care. The video below from Customer Case Group is a brief demonstration of drone storage and care.
Chapter Five – Materials used to Make Carrying Cases
The materials used to make a carrying case must be durable and able to withstand abuse. Plastic is the most common choice since it is resistant to so many harsh conditions. Other materials include aluminum for its corrosion resistance, leather for its durability, sturdy fabrics for their flexibility, rubber for its ability to maintain its shape, and wood for its protection and reliability.
Carrying Case Materials
Plastic is the most common material for the manufacture of carrying cases. It is airtight, water resistant, crush and dust proof, and exceeds ATA specifications. Plastic carrying cases can be blow molded to any shape and have smooth seamless surfaces.
Aluminum cases are lightweight, durable, and corrosion and dust proof. Strength and endurance of aluminum has made it a perfect solution for carrying cases. Aluminum cases vary in size from small briefcases to large shipping cases.
There are certain woods that are ideal for producing carrying cases. In most cases, wood serves as the frame and box, which is covered with another material such as vinyl, plastic, or a heavy fabric.
Nylon is very versatile, durable, expandable, and self-healing. It comes in several colors and thread sizes, which makes it useful for the interior and exterior of the case. Nylon carrying cases are ideal for conditions of heavy use. Since nylon is tear resistant, it has a long life span of use with colors that do not fade.
Leather is durable and comes in various grains. Natural leather tanned directly from an animal is the strongest. There are over 24 animal skins that can be used in the production of leather cases.
Neoprene is a highly durable and resilient synthetic rubber that is produced as a solid or in a soft flexible latex form. It maintains its strength and endurance in harsh conditions, which makes it ideal for the manufacturing of carrying cases. One of the major qualities of neoprene is its resistance to oils.
- A carrying case is a way of conveniently organizing and transporting a collection of similar or dissimilar items for future use.
- The kinds of carrying cases increase as new things to be carried are developed and technical advances take place in the carrying case industry.
- The materials used to make a carrying case must be durable and able to withstand abuse.
- The design, shape, size, and dimensions of carrying cases varies according to the items that are to be carried.
- An additional feature of carrying cases is foam insertions that are patterned to tightly hold devices, tools, components, and complex instruments in place.