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High Pressure Boilers Manufacturers and Suppliers

IQS Directory provides a comprehensive list of high pressure boiler manufacturers and suppliers. Use our website to review and source top high pressure boiler manufacturers with roll over ads and detailed product descriptions. Find high pressure boiler companies that can design, engineer, and manufacture high pressure boilers to your companies specifications. Then contact the high pressure boiler companies through our quick and easy request for quote form. Website links, company profile, locations, phone, product videos and product information is provided for each company. Access customer reviews and keep up to date with product new articles. Whether you are looking for manufacturers of high pressure boiler tanks, hot water boiler vessels, efficient high pressure boilers, or customized high pressure boilers of every type, this is the resource for you.

  • Schenectady, NY 518-344-7490

    Our reliable high pressure boilers are perfect for a multitude of industries. We offer the greatest range of sizes available. Our engineers designed these stainless steel boilers to utilize the entire length of the steel drum for optimum steam quality. Our high pressure systems are available in field erect models which means they require absolutely zero on site welding which results in higher levels of customer satisfaction. For more information please contact us!

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  • Pulaski, NY 315-298-5121

    As the inventor of the vertical tubeless boiler, Fulton has a reputation for success dating back to 1949. We`re a global manufacturer of steam, hot water and hydronic boilers; thermal fluid heaters; custom engineered systems; and a full range of ancillary equipment. We continue to make advancements in the boiler market and are committed to improving life through heat transfer solutions.

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  • Fremont, CA 800-227-1966

    Nationwide Boiler is a leading supplier of new and reconditioned boilers for industrial facilities worldwide. We’re a manufacturer’s representative and stocking distributor for B&W package watertube boilers and Superior package firetube boilers, and we have fully reconditioned boilers in a variety of types and sizes. With sales, service and equipment depots throughout the U.S., we strive to provide our customers with reliable equipment and superior service. Call today to learn more!

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  • Thomasville, GA 800-250-5883

    Cleaver-Brooks, a world-renowned provider of boiler room products and systems, is committed to providing efficient solutions that reduce energy usage, cost & environmental impact. As the pioneer of packaged firetube & watertube boilers, we're the only manufacturer to offer an entirely integrated boiler room solution for any size application, while offering superior aftermarket service & solutions.

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  • Clear Brook, VA 800-872-7562

    We are dedicated to providing a better customer service experience for all of our clients! We are a manufacturer of packaged modular fire tube boilers. Applications include space heating, domestic portable hot water and combination space heat with domestic hot water. Sioux Corporation also manufactures low-pressure steam boilers. For more information on us, give us a call today!

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ARTICLES AND PRESS RELEASES

Fulton Companies Internship Yields Full-Time Job for PACS Student

The internship program at Pulaski Academy and Central Schools in collaboration with the Fulton Companies in Pulaski, has yielded a full-time career path for one PACS student as well as a paid summer internship for another. Pulaski Student Konor Sanderson spent two years in high school in the career and technical education welding program at the Center for Instruction, Technology and Innovation. His educational training combined with his internship experience at the Fulton Companies proved successful when he was offered a full-time welding position with the Fulton Companies upon... Read More

businessIndustry Information

High Pressure Boilers

High pressure boilers are comprised of a series of water-filled tubes inside a rectangular metal tank or enclosure. These machines are used to create power from converting the water into steam through thermal energy and harnessing the steam to power equipment. The pressure within the cavity increases the efficiency and power of the boiler.

To produce steam, heat is generated from burning fuel such as coal, natural gas, petroleum, or biomass. The hot gases heat the tubes that are filled with water through either natural circulation, created by density difference, or by forced circulation, in which water is pushed through the systems with the help of pumps. Forced circulation helps to increase evaporation rates. Natural circulation is limited to a flow up to 120 kilogram-force per square centimeter whereas force circulation can generate pressure up to 210 kilogram-force per square centimeter. The generated steam rises and is channeled out to power separate machinery. The steam that is produced is used to power equipment in a variety of industrial and commercial applications, such as plant processes, turbine driving, hot water supply, and heating systems. Industries such as pharmaceutical processing, medical, thermal power, and industrial laundries, common in healthcare facilities, resorts, and high-end hotels also utilize high pressure boilers for a multitude of reasons.

When first introduced, there were no regulations on high pressure boilers. They were used to power trains and factories and often exploded due to excessive pressure causing deaths and other damages. Explosions were at their highest rate in 1905, with around 400 reported, so in 1915 the American Society of Mechanical Engineers (ASME) composed a set of standards for manufacturers to follow in order to equip companies with reliable boilers. Now, with proper use and maintenance, high pressure boilers are much safer to operate since they are equipped with valves and gauges to help monitor pressure levels and other operations.

There are two configurations of tubes used in industrial boilers, fire-tubes and water tubes. High pressure boilers use water-tubes since fire-tubes are not sufficient in regards to pressure or temperature, even if the boiler were larger and burned more fuel. In order for fire-tube boilers to create the same amount of pressure, the system would require thicker walls and bigger tubes but still would not be able to reach high enough temperatures to be considered comparable to water tube boilers. The small diameters of water tube boilers allow more water to be heated faster because of the ratio of surface area and volume. Water tube boilers are also available in larger sizes than fire-tube boilers and water boilers have the ability to recover more quickly.

Boilers are classified as high pressure when they generate steam pressures above 80 bars. The larger the variance between the temperature of the stream while rising and the steam once it leaves the boiler, the higher efficiency achieved. High pressure boilers produce pressures greater than 15 pounds per square inch (PSI). These structures are considerably large in order to accommodate industrial applications, which can require pressures ranging from 250 PSI to up to 1,000 PSI.

High pressure boilers boast a multitude of advantages. While high pressure boilers can be manufactured to over a story tall, often high pressure boilers are smaller and less bulky than other configurations. They also can be manufactured horizontally which saves space and gives easier access for maintenance. High pressure boilers are more efficient because they are manufactured with better monitoring and furnace conditions. Because of these factors, high pressure boilers can be smaller than other boiler types with a greater output, making them an ideal choice for smaller spaces. The efficiency is also increased by better firing methods and by having a higher rate of heat transfer. Modern high pressure boilers use radiation with conduction and convention to improve heat transfer. The higher rate of heat transfer is also a result of the large number of small diameter tubes which increases the area density. This also contributes to the water flowing at a higher velocity, therefore, scale formation is less likely. Because of these features, high pressure boilers also offer more uniform heating with reduced risk of overheating.

High pressure boilers do pose a few disadvantages with improper use. For instance, if water flow is not sufficient the tubes can become overheated. Also, bubbles may form on the inner face of the tube which lowers the heat transfer rate. However, when high pressure boilers are operated smoothly and are well maintained, they prove to be highly efficient and functional.

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High Pressure Boiler – Unilux Advanced Manufacturing, LLC
High Pressure Boiler – Unilux Advanced Manufacturing, LLC



High Pressure Boilers Informational Video