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Custom Foam Insert Manufacturers and Suppliers

IQS Directory provides a comprehensive list of custom foam insert fabricators. Use our website to review and source top custom foam insert fabrication companies with roll over ads and detailed product descriptions. Find custom foam insert companies that can design, engineer, and fabricate foam inserts to your companies specifications. Then contact the foam insert companies through our quick and easy request for quote form. Website links, company profile, locations, phone, product videos and product information is provided for each company. Access customer reviews and keep up to date with product new articles. Whether you are looking for fabricators of flexible foam, foam cushions, foam padding, or customized filter foam of every type, this is the resource for you.

  • Santa Maria, CA 805-928-8840

    One of the top carrying case suppliers, Princeton Case West provides quality carrying cases, custom cases, shipping cases, plastic cases, aluminum cases, tool cases, computer cases, instrument cases, transit cases and ATA cases. Princeton Case West offers custom foam inserts for varying applications. From design to delivery, Princeton Case West offers the complete package at affordable pricing.

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  • Chicago, IL 773-585-1164

    Our cases come in various configurations such as soft sewn cases, hard cases, model cases, exhibit cases, and more. We are experts in contract sewing and there is no project too complex for our experts. With manufacturing experience dating back to 1994 we are confident we can provide you with a top of the line custom carrying case.

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  • Baltimore, MD 410-547-7877

    Packaging Strategies is a leading foam fabricator with over 30 years experience in the design and manufacturing of flexible foam packaging solutions and products. With state of the art in house engineering and computer controlled fabrication machinery PSI has become one of the leading suppliers in the industry. Foams products include flexible polyethylene’s, polyurethanes, cross linked. Specializing in case and container inserts and cushion and vibration analysis PSI is an excellent choice for your next project.

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  • Pickerington, OH 800-515-1055

    For over 30 years, Midwest Case Company has been a leader in delivering high-quality, affordable custom-carrying cases in any size or configuration. Our expert team works with our customers to ensure our products fit their needs and that they receive the personalized service they deserve. We specialize in distributing all major brands of carry cases like Pelican, SKB, Storm and Nanuk and we manufacture ATA Cases under the brand name of Cabbage Cases. Give us a call, we will treat you like family.

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  • West Deptford, NJ 800-505-8179

    For over 75 years, Philly Case Company has been a leader in the carrying cases industry. We offer a wide variety of carrying cases with customization to fit our customer's needs. Our years of experience and expert team allow us to manufacture high-quality products while continuing to grow.

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Custom Foam Inserts Industry Information

Custom Foam Inserts

Foam inserts are inserts made from materials like polyurethane, polyester, and polyethylene.

Quick links to Custom Foam Inserts Information

Applications of Custom Foam Inserts

The main objective of custom foam inserts is to provide a cushion to products in transition, such as cameras, laptops, knives, telescopes, and virtually anything else that needs to be held when not in use. It is quite common to find foam inserts inside both carrying cases and shipped boxes. They range from light duty to heavy duty.

Examples of carrying cases designed with foam inserts include:

  • Tool Cases
  • Instrument Cases
  • Shipping Cases
  • Medical Instrument Cases
  • Presentation Cases
  • Trade Show Cases

Custom Foam Insert Design and Manufacturing

To best protect a delicate or intricately designed product, we recommend custom foam inserts as opposed to stock foam inserts. This is because they can so easily and thoroughly be manufactured to fit your product. Custom foam inserts can be made using a great many processes. These include CAD routing, hand prototyping, steel rule die cutting, convoluting, and waterjet cutting. All of these processes allow for custom foam inserts with precise dimensions. For extra deep cuts and exceptionally large products, manufacturers can make wire cut foam inserts. They can make them as thick as 50 inches or more. In addition, manufacturers can design them with special properties, like anti-staticity, or special additions, like an adhesive backing. Foam properties like polyethylene can range in appearance, from nearly transparent to opaque. Because of this, and because they accept modifications, custom foam inserts can also be infused with a wide variety of colors.

Custom foam inserts provide products on the shelf, products in transit, and regularly stored products with the best possible shock absorption rate, the ideal density, and the longest service life. Manufacturers can make them durable and safe enough to cushion potentially dangerous items like rifles, firearms, hand grenades, bows, and crossbows. They can also fabricate them with special shapes, like those that hug the curves of stethoscopes or pressure gauges. This diversity makes custom foam inserts ideal for use in many industries, including military and defense, music, art supply, medicine, electronics, biotech, sports, retail and trade, engineering and IT.

In contrast to all of this, stock foam inserts are often ill-fitting and not made with the right material for the products they are meant to house. This leads to them wearing out relatively quickly. It also opens up products to the possibilities of dislodgement and/or damage. With stock inserts, you get what you get. This is why, if you want the best protection and the best look, you will seek out custom foam inserts.



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Custom Foam Insert Informational Video