Control Cables Manufacturers and Suppliers

IQS Directory provides a comprehensive list of control cable manufacturers and suppliers. Use our website to review and source top control cable manufacturers with roll over ads and detailed product descriptions. Find control cable companies that can design, engineer, and manufacture control cables to your companies specifications. Then contact the control cable companies through our quick and easy request for quote form. Website links, company profile, locations, phone, product videos and product information is provided for each company. Access customer reviews and keep up to date with product new articles. Whether you are looking for manufacturers of push-pull cables, control wires, control steel cables, or customized control cables of every type, this is the resource for you.

  • Apple Valley, MN

    Tyler Madison manufactures precision-quality wire ropes for a broad range of industries. They provide companies with a full line of products that are used for powering, lifting, hanging, pulling, braking, suspending & winding of 270lbs - 14,400 lbs tension. Tyler offers prototyping, production runs, rope strength testing, design assistance & custom rope assemblies.

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  • Phillipsburg, NJ

    JSC, as one of the most diversified wire rope manufacturers, utilizes over 200 production machines to produce top rated wire products in ferrous and nonferrous materials. Industries that JSC serves include electronics, geophysical and communications. Their mission is to continually improve their expertise, capabilities, products and services for current and future worldwide customers.

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  • Norridge, IL

    Lexco is an ISO:9001 manufacturer of wire rope, cable, and bungee cord assemblies; and push-pull controls. Our in-house capabilities range from swaging and extrusions to die-casting, proof-loading, and CNC machining. Lexco Cable is proud to serve a diverse set of markets including military, aerospace, OEM, MRO, marine, architectural, and more. Contact us today.

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  • Dover, NJ

    Since our inception in 1998, manufacturers, distributors and OEMs have relied on Motion Control Technologies to provide them with the best quality mechanical cable assemblies, including control cables. We offer various push-pull control cables to accommodate for the requirements of various industries and applications. We aim to exceed the expectations of our customers by providing customization options for control cables. Contact us today to get started!

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  • Fairfield, NJ

    As leading innovative wire rope manufacturers, Bergen Cable Technology has been providing engineering assistance for well over half a century, helping customers develop cost effective, durable solutions. Bergen will meet consumer needs for reliable fittings & provide prototypes & short runs to ensure top-quality. Let Bergen’s unmatched dedication to quality bring you the service you deserve.

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  • Burnsville, MN

    Aero Assemblies, Incorporated strives to make every effort, as dedicated wire rope manufacturers, to maximize product value throughout the manufacturing process. By offering a variety of fittings, Aero Assemblies ensures that all components are made from the highest-quality materials. AA, Inc. also provides excellent customer service— just call today to find out for yourself!

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Control Cables Industry Information

Control Cables

Control cables are cables created specifically to positively and precisely transmit mechanical motion. In other words, they connect moving machinery or equipment parts and control their interaction with one another. Made of high-strength stranded metal wire, control cables are nonetheless flexible and bendable. They are important to the success of applications in a number of industries, including oil and gas, manufacturing, marine, electrical, automation and aerospace.

Like all wire rope products, control cables are made up of individual wire filaments, braided or twisted into wire strands and a core around which the strands are wrapped. To accommodate their various applications, control cables may are typically also outfitted with the trappings of entire wire rope assemblies, such as rubber or metal housings, wire fittings and terminals like handles, forks, pins, eyes, studs and various other mounting apparati. To protect them and/or improve their function, housings can be treated with oil resistant coatings, flame retardant and the like. Wire fittings can be attached to one or both ends of the cable. For added security, they can be hardwired into the cables. Conversely, for added versatility, they may be offered with change tool kits. The latter is particularly true of instrumentation control cables.

Under the large heading of control cables are many specific types. The most widely used control cable types, however, are push-pull cables and pull-pull cables. Pull-pull cables apply motion in only one direction, and do so through the application of tension, while push-pull cables apply motion in two directions, or multi-directionally, through the application of compression and tension. Note that, to return the cable to its starting point, pull-pull cables use spring actuation. Both of these control cable types are popular in mechanical motion and precision transmission and both must be durable, strong and able to bend in different directions multiple times without breaking. Of the two, though, push-pull control cables are the most flexible and versatile. Thus, pull-pull control cables are typically used only when transmission forces require tension, while push-pull cables are used with a variety of electrical, pneumatic and hydraulic systems.

Some control cables are used specifically in the area of process automation, which is a field in which software engineering and computer technology are used to ensure that factories and power plants run properly and efficiently. In generally, control cables used for automation applications are highly flexible and fabricated with a transparent PVC sheath, PVC bedding and PVC insulation. Control cables used in the field of automation can be divided into the groups of screened flexible (CY) cables, shielded flex (SY) cables and unshielded control (YY) cables. They are all quite similar to one another, but they do have some differences. First, CY cables are those cables that have a PETP separator, multi-core flex and a tinned copper wire braid. All of these parts work as a team to keep the cable isolated and protected from mechanical stress and external electromechanical interferences. They are selected for use in settings that require interference-free transmission. Next, the wire braids of SY cables are made up of galvanized steel. Of CY, SY and YY cables, SY cables are the strongest. They are chosen for applications that require dependable mechanical protection. Finally, YY cables are quite versatile and can be used both inside and outside and both in dry and wet environments. They, however, do not have the mechanical protection provided by steel wire, so they are only really suitable for work with light mechanical stress. More generally, CY, SY and YY cables can be as a group referred to as: instrumentation cables, multi-core cables, motor cables, robotic cables or control flex cables.

When installed and used correctly, control cables can revolutionize system functions and movements. However, it is of the utmost importance that floor supervisors instruct their workers in proper safety protocol. Also, to increase safety, potential customers should consider requesting cables with remote-access latch releases and safety brakes. Furthermore, they should make sure that the length, thickness, diameter, working life and maximum load of the cable they intend to purchase is sufficient for their application. If these safety precautions are observed, operators can expect their control cables to serve them well for years to come. For the best advice, reach out to an experienced cable manufacturer with questions, concerns and specifications.

More Control Cables

Control Cables
Custom Push-Pull Controls
Control Cables – Bergen Cable Technology, LLC
Custom Push-Pull Controls – Tyler Madison, Inc.

Control Cable Informational Video