Automated Part Washer
Unsanitary working conditions are undesirable for workers and cause damage to machinery and equipment. In addition, dirt, debris, and other types of waste material can become a hurdle in the proper functioning of the machines. Therefore, cleaning and washing reserve an important place in the maintenance schedules of any equipment.
Employing manual labor to carry out cleaning processes can be insufficient for washing internal parts of the machinery. Therefore, part washers are employed for this purpose rather than manual labor. Automated part washers have come about after the modernization of industrial machinery.
Quick links to Automated Part Washer Information
What is an Automated Part Washer?
A mechanical tool called a parts washer is used to wash individual machine parts. To clean specks of dirt, grease, and other impurities, the apparatus combines water, detergent, and air. It has:
- A basin where the solvent is kept
- A pump for moving it around
- A spray nozzle for spraying it onto the parts
Automated Part Washers include:
- Ultrasonic cleaning systems that cater to industries such as the medical and electronics
- Spray washer systems, which cater to general production processes, e.g., automotive
These part washers do not require manual handling as they possess mechanisms that can direct themselves. Automated parts washers can be batch fed, work independently, or function as a component of an integrated conveyor system that eliminates the need for worker loading and unloading.
How does an Automated Part Washer operate?
Following is a brief demonstration of the working of an automated part washer:
- The worker's only duty in the whole process is to load the parts basket. A roller-conveyor system moves the baskets of parts into the washer automatically. After cleaning, washing, rinsing, and drying, the parts are unloaded.
- The sensors installed in the automated part washing machine ensure the accurate placement of the baskets on the in-fee side of the machine. Moreover, it stops unloading as soon as the unload station is filled with baskets.
- The machine works by lifting the platform for washing and rinsing operations to clean the parts efficiently. These strokes are automated and ensure the flow of solution between the parts.
- To remove oils from the surface of the parts, the automated parts washing system has an oil removal mechanism. With the help of a surface separator, all floatable oils will be forced into a side-mounted tank.
- Heat and blowers are used in the drying stage to ensure quick and thorough drying of all components. Additionally, the automated parts washers have temperature controllers.
Applications of Automated Part Washers
Following are some of the useful applications of the automated part washers:
- Car manufacturers use automatic parts washers to clean used and new vehicle parts that accumulated grease, road grime, and other contaminants during the manufacturing process.
- High-volume parts washers are used in hardware manufacturers that make small tools like fasteners to clean newly produced items.
- Parts washers are occasionally used by some medical facilities to clean huge quantities of reusable equipment and supplies.
Benefits of Automated Part Washers
Here are the benefits of the automated parts washers:
- They are cost-effective.
- They are environmentally friendly.
- They render cleaner parts.
- They are extremely safe to use.