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Metal Shims: Types, Applications and Advantages

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Introduction

This article will give a detailed discussion on metal shims.

After reading, it is anticipated that one should be able to comprehend the following:

  • What are metal shims?
  • How are metal shims made?
  • Types of metals used as shims and their specific benefits
  • Industrial and domestic applications of metal shims
  • Advantages of various metal shims
  • Considerations when choosing metal shims

And much more…

Metal Shims

Chapter One: Understanding Metal Shims

Definition of a Shim: A shim is a versatile material used to bridge gaps or fill spaces, particularly in construction and mechanical fields. Whether they're creating sturdy window and door jambs or precisely leveling machinery, shims can range from simple, available materials for tasks like balancing tables to robust metals for larger machinery applications. These tools are vital in various scenarios, ensuring optimal alignment and performance in assemblies, particularly in mechanical devices where exactitude is essential.

Shims often serve as crucial compensators, filling small gaps between components within machinery. Predominantly crafted from metal, these small yet precise items avert contact between loose-fitting internal parts, preventing potential significant harm. These parts are often pivotal to a machine’s operation, and any damage could easily impair its functionality. By occupying these gaps, shims not only reduce manufacturing time and expenses but also significantly boost the durability and efficiency of the equipment.

Chapter Two: How are Metal Shims Made?

Metal shims are essential precision components used in a wide array of industries, from aerospace and automotive to electronics and construction. Their manufacturing processes vary depending on required tolerances, material type, and application needs. Below, we explore some of the most common metal shim fabrication methods and technologies—each chosen to balance quality, accuracy, and cost-effectiveness in industrial and custom shim production.

Stamping/Pressing

The initial step in shim manufacturing often involves creating specialized tools matched to precise shim specifications. Die-cast steel rules, which function similarly to cookie cutters, are commonly used to cut thin sheet metal, such as stainless steel or brass shim stock. A sharp, pre-shaped steel rule die is applied to the selected metal shim material, ensuring the finished component matches exact thickness and dimensional requirements set by engineers and manufacturers.

Stamping for Metal Shims

For each new order of shims, steel rule dies are custom-made to guarantee repeat precision and consistency. To minimize the one-time tooling cost, economically sound materials are used for tooling, allowing repeat customers to reorder the same shims without incurring additional fees. After the die is made, the ideal shim stock—ranging from stainless steel to aluminum or copper—is selected and cut on a stamp press machine. Precision stamping ensures minimal material waste and predictable uniformity. Once cut, the shims undergo thorough deburring processes to ensure smooth edges and remove burrs or sharpness. Finally, the shims are meticulously inspected for edge quality and dimensional accuracy before being packed for shipment or delivery to industrial partners.

The manufacturing process for stamp press shims involves four main steps:

  • First, pickers choose the proper shim material and place tooling orders—for example, selecting stainless steel, brass, or specialty alloys for corrosion resistance or specific load requirements.
  • Next, the cutter uses a stamp press to cut the material, optimizing part yield, increasing material utilization, and reducing production costs per unit.
  • Then, to ensure consistent quality, the cleaner carefully examines the shims, checking for tolerances, surface finish, and edge integrity.
  • Finally, the shims and shim stock are packaged by the packer to prevent damage during delivery, maintaining precise thickness and flatness for end-use application.

It is important to note that thick metal shims or those made from harder alloys are generally not cut using a stamping press, as this method can quickly degrade the die and result in imprecise cuts or tool failures. For high volume runs or standardized sizes, stamping remains one of the fastest and most cost-effective methods in shim production.

CNC Laser Cutting

The CNC laser cutting process is an advanced industrial method ideal for prototyping or producing intricate and custom shapes from metallic shim materials. The CNC laser cutter operates by focusing a high-powered laser beam onto the metal surface, following precise computer-programmed paths to create finely detailed or complex geometries. Unlike traditional stamping, laser cutting does not require custom tool or die creation. Instead, project specifications and digital files are programmed directly into the CNC system, streamlining the manufacturing process. This method is especially beneficial for creating shims from a wide range of metals and other materials, including thin stainless steel, aluminum, titanium, and specialty alloys favored in aerospace and medical fabrication.

Laser Cutting Machine For Metal Shims

CNC laser cutting eliminates the need for manual tooling, reduces setup times, and offers exceptional repeatability for both small- and large-batch shim production. Industrial buyers seeking fast turnaround, low minimum order quantities, or design flexibility often favor this method due to its efficiency, minimal material waste, and ability to maintain tight tolerances required for precision metal spacers, custom washers, and gaskets.

Water Jet Cutting

An abrasive separation technique for shaping metal shims is water jet cutting. An abrasive (grinding powder) is introduced to the water jet during metal cutting. When under high pressure, the water jet precisely slices the workpiece without emitting heat or causing light to reflect, as is the case with laser cutting. This procedure is thus appropriate for materials that are sensitive to temperature fluctuations, such as certain alloys, composites, and non-metal shim materials. Water jet cutting is frequently used for high-strength steel, rubber, plastic, and ceramic shims common in the automotive, energy, and electronics industries, as it avoids thermal distortion and maintains the integrity of heat-sensitive metals and finishes.

EDM Wire Cutting

Wire-cut EDM (Electrical Discharge Machining) is an exceptionally precise electrothermic separation method used primarily for cutting conductive materials, particularly metals. Unlike traditional cutting techniques like drilling, milling, or turning, this process generates an electrical charge between the cutting wire and the workpiece, which in this case is the metal shim, to separate material instead of mechanically removing it. EDM wire cutting is the method of choice for high-precision, thin-gauge metallic shims where creating complex shapes or tight internal radii is critical, making it indispensable in the dies and molds industry, high-performance tooling, and microfabrication applications.

Turning

Turning, like milling and drilling, is a classic machining method that falls under the broader category of subtractive cutting techniques. In this process, the metal shim or spacer blank is secured into the turning machine (lathe), which rotates the workpiece around its axis while cutting tools remove excess material until the precise dimensions and tolerances are achieved. Turning is primarily used to create round metal shims or custom washers and is often the initial step in a process chain, as it efficiently forms the general shape of cylindrical or disk-shaped parts required in automotive, industrial machinery, and equipment assembly.

Punching and Nibbling

Punching is a core manufacturing process, especially in volume production, that utilizes a mechanical or hydraulic punch press to create specific shapes or holes in a workpiece. The process requires a tool consisting of two parts: a punch, which is internally shaped, and a die, through which the punch fits perfectly. The concept is similar to how a hole punch operates, but scaled to handle hardened steel and high-precision metal shim sheets. An alternative to traditional punching is punch nibbling or nibbling, a method where multiple punches are used incrementally to produce complex geometries or larger holes, making it useful for producing custom-fit shims, complex spacers, and intricate mounting plates widely used in the electronics, aerospace, and tooling sectors.

Choosing the Best Metal Shim Manufacturing Process

When evaluating shim manufacturing methods, consider critical factors such as production volume, required tolerances, material type, thickness, budget constraints, and lead times. Consult with reputable metal shim suppliers or manufacturers who offer value-added services such as surface finishing, deburring, customized packaging, and rapid prototyping. By understanding the available fabrication technologies—stamping, laser cutting, water jet cutting, EDM, and CNC machining—engineers and procurement professionals can effectively source high-quality shims that meet stringent performance requirements for their industry applications.

Chapter Three: What are the leading types of metal shim machinery?

In the United States and Canada, various machines are available for producing metal shims. These machines are crucial for the precise and efficient manufacturing of metal shims, which are widely used to fill gaps, align machinery, and ensure accurate fitment of parts, contributing to the smooth functioning of equipment and structures. Below, we examine several leading machines and their unique features.

Trumpf TruLaser Series - Laser Cutting Machines

Manufacturer: Trumpf Inc.

The Trumpf TruLaser series of laser cutting machines are well-known for their high precision, speed, and versatility. They utilize fiber laser technology, which offers excellent cutting capabilities for various metal thicknesses and types. These machines can handle complex shapes and provide clean, smooth edges. The TruLaser series also includes automation features like automatic sheet loading and unloading, enabling efficient production.

Omax 80X Series - Waterjet Cutting Machines

Manufacturer: Omax Corporation

The Omax 80X series of waterjet cutting machines are preferred for their ability to cut metal shims and other materials without heat generation, which minimizes thermal distortion. Utilizing an abrasive waterjet stream, these machines achieve intricate designs and high accuracy. They often come with advanced software for precise programming and efficient material use, making them a popular choice across various industries.

Amada AE Series - Turret Punch Presses

Manufacturer: Amada America, Inc.

The Amada AE series turret punch presses are renowned for their high-speed punching and forming capabilities, providing consistent accuracy in metal shim production. Designed to handle various materials and thicknesses, these machines are versatile for different applications. The AE series also features user-friendly CNC controls for straightforward programming and setup.

Haas VF Series - CNC Machining Centers

Manufacturer: Haas Automation, Inc.

The Haas VF series of CNC machining centers are well-regarded for their robust construction and reliability. These machines can perform precision machining on metal shims, creating complex shapes and features with high accuracy. Haas VF series machines are equipped with advanced control systems and tooling options, making them versatile for different production needs and batch sizes.

Komatsu H1F Series - Stamping Presses

Manufacturer: Komatsu America Industries LLC

The Komatsu H1F series stamping presses are ideal for high-volume metal shim production, featuring advanced die and punch technology for precise cuts. Known for their fast cycle times, durability, and efficiency, these presses are favored in the metalworking industry for large-scale operations.

Keep in mind that technology and market trends evolve quickly. For the latest and most accurate information on leading metal shim production machines in the United States and Canada, it's important to conduct thorough research and consult with industry experts.

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    Chapter Four: What are the types of metals used as shims and what are their specific benefits?

    Metal shims are categorized based on their material composition. The most commonly used metals include stainless steel, aluminum, brass, copper, and carbon steel.

    Stainless Steel Shims

    Stainless steel shims offer precise thickness and exceptionally smooth surfaces, making them ideal for axially spacing objects along a shaft. They are commonly used to create the necessary gap between a bearing and a rotating component. Stainless steel shims are particularly suitable for environments prone to corrosion.

    A steel alloy with a minimum bulk content of 10.5% or 11% chromium is known as stainless steel. Industrial shims and washers are frequently made of stainless steel because they do not rust, corrode, or discolor as easily as regular steel. When the alloy type and grade are not specified, it is sometimes known as corrosion-resistant steel, or CRES. The level of chromium in stainless steel sets it apart from carbon steel. A passive layer of chromium oxide occurs on the surface of stainless steel when there is enough chromium present to prevent additional surface corrosion and the spread of corrosion into the metal's internal structure. The number of stainless steel grades exceeds 150.

    Stainless Steel Shims

    Austenitic stainless steels are renowned for their superior resistance to staining and atmospheric corrosion in both oxygenating and non-oxygenating environments. Although austenitic stainless steel can become magnetic during cold forming, it is non-magnetic when annealed. Among the various 300 series stainless steel grades, alloying elements influence factors such as corrosion resistance, operating temperature range, magnetism, formability, and welding characteristics. Grade 316 stainless steel is particularly suitable for applications involving chemicals, petrochemicals, food, and marine environments due to its exceptional strength, ductility, toughness, and corrosion resistance. The addition of molybdenum further enhances its corrosion resistance. Grade 316 is highly effective for making metal shims, metal packers, and certain spring applications.

    Aluminum Shims

    Aluminum shims are small, horseshoe-shaped plates used to level uneven surfaces. Aluminum stands out for its corrosion resistance due to its passivation process and low density. While it generally resists corrosion well, different aluminum alloys offer varying levels of corrosion resistance and strength.

    Aluminum Shims

    Applications of Aluminum Shims

    Aluminum shim stock has a variety of applications, including but not limited to the following:

    • Newly assembled machinery
    • Setup of tools and dies
    • Work on prototypes and small runs

    Aluminum shims are lightweight and commonly used in structural components across various industries, including aerospace, construction, and transportation. For quick turnaround of shims, spacers, and washers, standard thicknesses range from 0.05mm to 3mm (0.002" to 0.125").

    Aluminum Wedge Shims

    Aluminum shims are designed with ridges to prevent separation when stacked, allowing them to support heavier weights compared to plastic tapered shims. They are ideal for aligning shafts and axles. For added stability, screws can be used through the center mounting hole. Commonly known as pinion shims, wedge shims, and tapered wedge shims, these are easy to use for leveling and aligning dead loads.

    Laminated Aluminum Shims

    Using laminated shims provides benefits such as cost savings through faster attainment of close tolerances and reduced assembly time. The choice of laminate material should match the application requirements; for example, aluminum is suitable for applications with temperatures below 300°F and no pressure.

    Laminated Aluminum Shims

    Why Use Aluminum Shimming?

    Aluminum is often chosen for applications where weight is a critical factor due to its extremely low density. Its low reactivity makes it highly desirable in industries like food and beverage, and it also offers exceptional corrosion resistance.

    Low Manufacturing Costs

    Aluminum is favored for its widespread availability, relatively low production costs, and excellent recyclability. It can be fully recycled while retaining its original properties. In Europe, for instance, 42% of cans and 95% of aluminum used in vehicles are recycled.

    Environmental Benefits

    As mentioned earlier, aluminum is abundant, but this is not the main reason for recycling. The primary motivation is that recycling scrap aluminum requires less than 5% of the energy needed to produce aluminum from ore. This makes reusing discarded material more cost-effective and environmentally friendly.

    To Enhance an Alloy’s Mechanical Properties

    Aluminum is often alloyed with elements like copper, zinc, magnesium, manganese, and silicon to improve its mechanical properties. These alloys are used in various applications similar to those of household foil and beverage cans. For instance, aluminum foil is commonly made from an iron and silicon alloy to enhance its characteristics.

    Metal Shim

    Weight and Malleability Concerns

    Aluminum is an ideal material for shims and foil when weight and cost are significant factors. Its lightweight and malleable properties make it essential for precision applications in various industries, offering both affordability and functionality.

    Brass/Copper Shims

    Brass shims are highly versatile, offering a balance of stiffness and corrosion resistance. They are ideal for applications requiring durability and can be easily stamped, bored, cut, machined, sheared, and drilled. Brass shims typically undergo cold rolling to achieve a half-hard temper.

    Brass Shims

    Benefits of Brass Shims

    Brass shims are versatile and widely used across various industries, including plumbing, automotive, heavy industrial, and construction. They also find applications in model trains and airplanes. Key uses include:

    • Bearing spacing
    • Washers
    • Dies
    • Device repair
    • Maintenance of machines
    • Parts and components manufactured to order
    Brass Shims for Bearings

    Brass, an alloy of copper with distinctive properties, is well-suited for shims due to its specific characteristics. Here are some key properties of brass:

    High Malleability

    Shims are commonly used across various industries, particularly those involving machinery. They are essential for closing gaps, leveling surfaces, achieving precise alignment, and compensating for wear, which helps reduce the need for frequent replacement of more expensive components.

    Typically, shims must be manufactured to specific sizes and thicknesses to serve as space fillers or enhance alignment. Brass is well-suited for this application due to its softness, lower melting point, and higher malleability compared to bronze and zinc. It is also easier to cast, making it an ideal choice for shim production.

    Low Friction

    Brass has a low coefficient of friction, making it an ideal choice for applications where sparking must be avoided, such as around explosive gases. It is also an excellent conductor of heat and electricity. Despite its softness, brass is more durable and robust than copper. The strength of brass depends on the proportions of copper and zinc used in its alloy.

    Resistance to Corrosion

    Brass is commonly used for pipes and tubing in aquatic conditions due to its excellent corrosion resistance. It also resists corrosion in environments with alcohol, fuel, oil, kerosene, or gasoline, and has a high resistance to tarnishing.

    Excellent Recyclability

    Approximately 90% of brass is recycled. Its high recyclability is partly due to its lack of ferromagnetism, which allows it to be easily separated from other metals using magnets to remove magnetic materials.

    Microbiological Qualities

    Brass possesses antibacterial qualities, just like many copper alloys. Brass helps eliminate some bacteria and diseases because of the copper it contains. This quality makes brass a viable option for shims utilized in situations like the food industry or hospitals where sanitation may be particularly crucial. The kind of bacteria present and the media they are in will also determine how rapidly they are eliminated.

    Carbon Steel Shims

    Carbon steel shims are galvanized to prevent rust and corrosion over time. Featuring a horseshoe design, they can be used to level and pack structures that are already secured to a surface.

    Galvanized Carbon Steel Shim

    Examples of applications include:

    • Work with structural steel
    • Installation of mezzanine flooring and steel shelving with thicknesses ranging from 1 to 10 millimeters
    Wedge Shim

    Chapter Five: What are the types of shims?

    Shims play a crucial role in industrial operations and come in various types depending on the metal used, their intended use, and their design. The term "shim" is a broad category encompassing a wide range of specialized shims for different purposes. It is incorrect to assume that all shims are identical or serve the same function; like other industrial tools, shims are designed to meet specific needs and applications.

    Edge Bond - Adjustable Shims

    Edge bond shims are utilized for precise adjustments between parts and assemblies. They consist of 20 to 80 layers of foil that can be peeled off incrementally for fine-tuning. These shims are specifically designed to fit into gaps within equipment and integrate seamlessly into the assembly.

    Tapered Shims

    Tapered shims are employed on tapered surfaces to tighten assemblies by separating components. They are often inserted into an assembly and may remain integrated within the assembly to maintain proper alignment.

    Peelable Shims

    Peelable shims, like edge bond adjustable shims, are constructed in layers that can be peeled away to achieve the desired thickness. Typically available in thicknesses of 0.002 to 0.003 inches (0.058 to 0.0762 mm), they allow for precise, incremental adjustments.

    Arbor Shims

    Arbor shims, also known as slitter shims, are thin, washer-like discs designed to prevent axial movement. Made from high-tolerance materials for a precise fit, they are used on milling cutters, saws, and grinding tools to reduce wear by separating contacting surfaces.

    Variable Shims

    Variable shims, also known as lengthening or shortening shims, are used to adjust the length of stripper bolts in punch and die assemblies. They help increase or decrease shaft or bolt lengths, offering a cost-effective solution for precise adjustments. Variable shims are measured by their thickness, inner diameter (ID), and outer diameter (OD), similar to arbor shims.

    Shim Rings

    Shim rings, also known as tolerance rings, are employed to ensure a tight fit for bearings in stamped, molded, or worn housings. They function similarly to arbor shims by preventing axial movement and absorbing play between components. Shim rings act as a buffer to protect connected parts from damage and are commonly used in gearboxes and gear systems.

    Slotted Shims

    Slotted shims, also known as slotted motor shims, have a horseshoe-like shape with a thin rectangular form and a slot cut into one side. This design facilitates easy alignment and adjustment. They are used to balance and precisely align machine components, ensuring repeatable accuracy and preventing equipment damage. Slotted shims offer a cost-effective, efficient method for achieving precise alignments.

    Shim Stock

    Shim stock is a versatile material used to create custom shims. It can be cut to various dimensions and sizes with metal shears, making it ideal for leveling, adjusting, and fitting purposes. Shim stock is measured by its thickness, length, and width, which are used to order the material.

    Chapter Six: What are the industrial applications of metal shims?

    Uses in Oil and Gas Industry

    Precision metal shims are used in various oil and gas industry applications. Metal shims are frequently utilized in various parts, including pumps, compressors, turbines, motors, gearboxes, and torque converters. Throughout the entirety of the equipment's life cycle, from assembly to installation to refurbishment and retrofitting, they can result in cost and labor savings. Below are some of the uses of metal shims in the oil industry:

    • Space Compensators: Increasing tolerances can result in axial motion in shafted assemblies (such as motors, generators, pumps, gearboxes, and torque converters), which can significantly shorten the lifespan of the assembly. These tolerances can be absorbed using precision metal shims.
      Metal Shims for Motor Space Compensation

    • Thrust Washers: When applied stresses are not too great, metal shims can function as thrust washers, an affordable substitute for roller thrust bearings.
    • Shims for Mating Surfaces: Precision metal shims can be fitted in the space between two components’ or assemblies' mating surfaces. They have many benefits above just mating the assemblies: By using a precision shim to make up for the space created, mating surfaces on castings or machined components can be produced with less exact tolerances, resulting in lower production costs. In addition, metal shims can serve as sacrificial plates by absorbing the wear that would typically be caused by natural friction, wear, and tear, on the mating surfaces when constructed of a somewhat softer material than the mating assembly. Because there is no longer a need to resurface the mating components, this technology also significantly decreases turnaround time and costs during equipment replacement or retrofit operations.
    • Leveling Shims: To ensure precise alignment of two assemblies, leveling metal shims, also known as pump shims or foot shims, are inserted at the base of a mating component. This is crucial to avoid any angular misalignment between spinning components, which could lead to premature failure.
    Leveling Shims

    Other Industrial Uses for Metal Shims

    • Shims made of stainless steel are used in corrosive or humid situations to prevent corrosion and the need for replacement.
    • In addition, metal shims are used to align equipment after adjustments.
    • In engineering and manufacturing, metal shims are frequently repositioned for better fit or support of heavy equipment. Furthermore, shims can be used as spacers to close gaps between worn-out parts or to alter clearances, tolerances, and alignments.
    Shims for Tolerance

    Chapter Seven: What are the domestic applications of metal shims?

    Even with precise measurements, achieving a perfectly square door or window during installation often requires adjustments. Instead of cutting a new frame or making extremely precise adjustments, shims are used to fill gaps between the window or door casing and the framed opening.

    To level and plumb the element, begin by wedging a shim between the frame and the adjacent stud, using a level to ensure the door or window moves toward the desired position. Gently tap the shim into place with a hammer or mallet. If the first shim doesn't provide the necessary adjustment, place a second shim next to it, oriented in the opposite direction. Avoid driving the shims in too deeply, as they are difficult to remove once in place. Once the door or window is level and plumb, secure it by driving a nail or screw through the casing, shims, and framing. Finally, use a utility knife to score and break off any excess shim length once the window or door is firmly in place and fastened.

    Door Hinge Shim

    Metal shims are versatile tools not limited to just windows and doors. They can also be used to level a wobbly toilet, square up cabinets, adjust subflooring and floorboards, and prevent outdoor decking from creaking. Additionally, metal shims serve the following domestic purposes:

    • A motorbike or car engine has valves that open and close repeatedly, hundreds of times per second. A valve's parts deteriorate with time. As a result, the space between the cam lobes and the end of the valve stem gradually gets smaller. The space that has to be filled will be measured by a mechanic using a feeler gauge. The mechanic will use this clearance as a guide when inserting the shims because the manufacturer assembles the valves at this clearance for the best wear. Shims are occasionally used in other automobile components to reduce clearances.
    • Metal shims can be used to realign the wheels of a car if they become misaligned owing to rust, dirt, or paint that got onto the vehicle in the wrong place.
      Wheel Alignment Shims

    • Shims are included with cycling shoes that contain a mechanism to accept the cleats on a bike pedal so that the cleat height can be changed as needed. These bicycle shoes include a light set and heavy pair of shims.
    • Metal shims are used in the home craft sector to shield surfaces when using a die-cutting or embossing tool. In this instance, the foundation components are safeguarded against harm as cutting and embossing pressure is applied.

    Chapter Eight: What are the advantages of different types of metal shims?

    Copper Shims

    Affordability

    Copper shims help reduce maintenance costs by offering a more affordable alternative to repairing or replacing entire machines when they become damaged. They eliminate the need for additional labor associated with machine repairs, resulting in overall savings for a business's budget.

    Electricity and Heat Conduction

    Additionally, copper shims are highly valued for their compatibility with heated and electrical applications. Copper's ability to withstand high thermal and electrical voltages makes it ideal for cabling and other similar uses. Its softness and malleability also make it an excellent choice for leveling, spacing, and sealing applications, allowing for easy customization.

    Corrosion Prevention

    Finally, copper shims are highly sought after for their exceptional corrosion resistance. They are especially valuable in industries involving water transfer and piping applications, as copper is non-reactive to water. This material remains robust and visually appealing in most conditions, with minimal corrosion.

    Brass Shims

    While brass shims offer advantages similar to those of copper shims, they differ in several key ways:

    Minimal Friction

    Brass, being a softer metal, has a lower friction rate compared to other materials. This characteristic makes brass shims suitable for environments where sparking must be minimized, such as applications involving explosive gases. Additionally, brass excels as a conductor of heat and electricity and, despite its softness, is stronger than copper.

    Stainless Steel Shims

    Stainless steels, in contrast, are among the strongest materials for shims, offering exceptional durability, corrosion resistance, and strength. High-quality stainless steel resists corrosion from acids and alkanes, making it ideal for use in the pharmaceutical and petrochemical industries, as well as in applications that demand high temperature tolerance and durability.

    Aluminum Shims

    Aluminum may be the best shim material when seeking something lightweight. Shims made of aluminum can also endure high temperatures. The fact that these shims are comparatively non-oxidizing is another desirable quality. Because of this, the shelf life of an aluminum shim is quite extensive.

    Slotted Shims

    Robust Shims

    Certain applications require heavy-duty shims that can withstand harsh conditions. Large industrial machinery exposed to corrosives, biological agents, and volatile compounds is prone to degradation. Brass shims are often used in these scenarios, particularly in saline environments, due to their durability and resistance.

    Pre-Cut Shims

    • A variety of sizes and thicknesses (depending on the size of the machine feet) are available to make machine alignment easier.
    • They feature an insertion tab to make alignment placement and removal easier.
    • Permanent markings indicating thickness and dimensions make it simple and quick to identify.
    • Accurate, to increase the duration between machine shutdowns and assure machine dependability
    • totally flat, ensuring stability and constant machine support across the whole shim's surface.
    • Burr-free and rounded on the corners to prevent operational harm during alignment positioning

    Chapter Nine: What should be considered when choosing metal shims?

    Each shim material possesses distinct strengths and weaknesses, making it essential to consider the material's properties when selecting the appropriate shim. This ensures that the shim is well-suited for the specific application. For example, plastic shims are unsuitable for high-temperature applications, while stainless steel shims are ideal. Additionally, some materials are better suited for marine conditions due to their resistance to saltwater corrosion.

    Material Property

    When selecting the right shim, it's important to consider the material’s composition as well as its mechanical and physical properties. Shims come in various materials and thicknesses, including plastic, aluminum, brass, stainless steel, and cold-rolled low-carbon steel. These materials are commonly used and generally meet the design requirements for most applications. However, specialty applications may require additional materials tailored to specific needs.

    Operating Conditions

    Choosing the right shim material is crucial for effective design. For high-temperature engine applications, plastic shims are generally unsuitable; instead, stainless steel or cold-rolled materials are preferred. Similarly, ferrous metals like cold-rolled or stainless steel are not ideal for marine environments due to their susceptibility to corrosion. In such cases, brass shims are a better choice as they resist saltwater deterioration effectively.

    Usage

    Another important consideration when choosing a shim is its intended usage. For instance, shims used in settings with static loads must be able to effectively occupy mechanical space or gaps. Some metals are better at preventing static load and static discharge than others. Additionally, factors like friction and drag wear need to be taken into account, as they often serve as primary selection criteria in many applications.

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      Table of Contents

      What are Metal Shims?

      How Metal Shims are Made

      Leading Metal Shim Machinery

      Types of Metals Used as Shims

      Types of Shims

      Applications of Metal Shims

      Domestic Applications of Metal Shims

      Advantages of Metal Shims

      Considerations for choosing Metal Shims

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      Sheet Metal Fabrication

      Sheet Metal Fabrication

      Sheet metal fabrication is metal that has been formed into thin and flat sheets which is then cut and bent into various shapes. Different metals, brass, steel, copper, tin, titanium, aluminium, etc., can be made into sheet metal...

      Stainless Steel Fabrication

      Stainless Steel Fabrication

      Stainless steel can be fabricated using any of the traditional forming and shaping methods. Austenitic stainless steel can be rolled, spun, deep drawn, cold forged, hot forged, or stippled using force and stress...

      Steel Fabricating

      Steel Fabricating

      Secondary manufacturing processes, or fabrication, work on products from primary processes to create a metal part or structure that is suitable for end-use. In these processes, semi-finished metal products are reshaped and joined...

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