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Powdered Metal Part Manufacturers and Suppliers

IQS Directory provides an extensive list of powdered metal part manufacturers and suppliers. Utilize our website to review and source powdered metal part manufacturers with our easy-to-use features which allow you to locate powdered metal part companies that will design, engineer, and manufacture powdered metal parts for your exact specifications. Our request for quote forms make it easy to connect with leading powdered metal part manufacturers. View company profiles, website links, locations, phone number, product videos, customer reviews, product specific news articles and other production information. We are a leading manufacturer directory who will connect you with the right manufacturers whether you are looking for powdered metal gears, sintered metal parts, or metal injection molding services.

  • St. Marys, PA 814-781-7004

    Catalus Corporation is a leading manufacturer of powder metal parts. Our products include parts used in the automotive, marine, heavy truck, lawn and garden, and recreational vehicle markets. We work with a variety of materials like iron, stainless steel, brass and bronze. Our research and development is done at our Galeton, PA facility and we offer strong engineering support and design assistance to our customers. We are registered to both the IATF-16949:2016 and ISO 9001:2015 standards.

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  • Tulsa, OK 918-663-7511

    Since 1967, PSP has been a leader in small, intricate custom powdered metal parts for a wide range of industries, such as Sports & Recreation, Power Tools, Industrial Equipment, Oil & Gas. We make the economic benefits of powder metallurgy – or P/M – available to a wider range of customers. Let us show you the superior design, consistency, precision & finish over casting, forging or machining.

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  • Brockway, PA 814-268-3455

    Phoenix Sintered Metal, Inc. is a powder metal manufacturer making ferrous and nonferrous items. We design, produce and assemble sintered parts plus powdered metal parts and subassemblies for automotive and non-automotive purposes. Phoenix Sintered Metal, Inc. is a ISO 900 certified company. We look forward to hearing from you.

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  • FT WAYNE, IN 866-920-7115

    Connor Corporation is a leading manufacturer of powdered metal parts. We offer a wide range of metals including non-ferrous metals, stainless steel, steel alloys, and specialty blend alloys. Bring us your customs designs and our team will work with you to fill all of your needs. Connor Corporation also offers various secondary operations including plating and finishing operations, all of which are done in house.

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  • Brownsville, TN 731-772-3780

    Since 1969, Dynametal has been a leading manufacturer of powder metal parts. As an employee owned and operated company, we take pride in our high-quality products and our team. At Dynametal we strive to create the best powdered metal parts that fit the needs of each customer. Contact us today to find high quality powdered metal parts at a great price!

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Powdered Metal Parts Industry Information

Powdered Metal Parts

The term “powdered metal parts” refers broadly to any solid metal part made through a process known as “powder metallurgy,” which involves metal pressed into powder form. Powdered metal parts are used in a diverse set of industries, including automotive engineering, computer technology, electronics, hardware and lawn and garden. Within these industries and others, they are valued for their properties including magnetism and porosity, the latter which naturally dampens sound. The applications of these durable metal parts include: automobile parts, bearings, bushings, magnetic assemblies, structural parts and filtration systems.

The list of metal materials that can be converted into powder metal parts is quite long and includes steel, bronze, brass, aluminum, copper and iron. All of these metals have different properties and, along these same lines, different uses. Steel, including tool steel and stainless steel, has a very high strength and is popular for making parts related to automobile weight reduction. Meanwhile, bronze and brass are both quite dense and mechanically useful. Bronze, however, is the denser of the two and exhibits the highest mechanical performance. Therefore, it is quite popular in the creation of self-lubricating bearings. Next, aluminum exhibits properties of lightness, high flammability and conductivity. These qualities make it popular for use with high strength structural applications and pyrotechnics. Copper, on the other hand, exhibits quality thermal and electrical conductivity. Thus, copper parts are often used in electrical contractor and heat sink applications. Finally, iron powder, which contains a graphite additive, is useful in the production of filters, bearings and structural parts.

Before powdered metal can be formed into a part like one of those mentioned above, it must be formed. This is where the aforementioned process of powder metallurgy, which takes metal from powder to a finished part, comes in. To kick things off, raw metal material is converted into powder by any of the following methods: atomization, chemical reduction, electrolytic techniques, mechanical alloying or pulverization. Note that atomization is the most common process by which metal is turned into powder. Regardless, once the raw metal material has been processed into powder form, it is impregnated with a lubricant that acts as a friction reducer when the powder is sent to the pressing dies. Next, the raw metal powder goes on to said pressing dies, or any other tools and machines used in the forming process. Common among forming processes are forging, molding and pressing. Once the metal has undergone forming, it is put through either sintering or metal injection molding. Most often, manufacturers choose sintering. There are a number of reasons that sintering is more popular than metal injection molding. For one, sintered parts tend not to be shape sensitive, a fact which allows manufacturers to create more diverse parts. In addition, sintering, which uses approximately 97% of the material inputted, produces little waste. During sintering, the compacted raw materials, which are called green parts, are heated together in a furnace at temperatures below their melting part. In this way, the particles are of the green parts are bonded, but the parts’ shapes do not change. Once sintering is complete, the powdered metal part has its final properties, and it also has gained extra strength and better control over its porosity. More porosity control means a part can self-lubricate and can be better used in liquid and gas filtration. The alternative to sintering which some manufacturers use is metal injection molding, which offers more design freedom, reduced waste and reduced assembly costs. It is useful in the creation of small, thin, complex, high performance and high density parts that have higher levels of corrosion resistance and magnetism. Such parts are used widely in the automotive, computer, dental, electronic, firearm, hardware and medical industries. This process, however, is only useful in the creation of small, thin parts and it comes with higher tooling costs than sintering. The process begins when manufacturers add wax or polymers/thermoplastics to the powdered metal via resin impregnation. Then, the metal and the additives are heated together until they become pliable. Once pliable, the combination is injected into a mold, which is then clamped shut. The heated metal is held here until it takes on the shape of the mold, cools and solidifies.

If necessary, a powdered part can undergo secondary operations like machining, heating, deburring or sizing. Finished powdered metal parts look solid, but technically, they are not. Rather, they are made up of many small, interconnected capillaries, which is why they are about 25% porous. If an application requires these pores be sealed, a manufacturer can put the finished part through a few treatments. These include: infiltration with a metal that has a lower melting point, impregnation with oil or plastic resin and steam treatment. Parts with very tight tolerances, such as bearings and bushings, sometimes require secondary sizing.

More Powdered Metal Parts Information

Powdered Metal Parts
Powdered Metal Parts
Powdered Metal Parts - TPI Powder Metallurgy, Inc.
Powdered Metal Parts - TPI Powder Metallurgy, Inc.



Powdered Metal Parts Informational Video



ARTICLES AND PRESS RELEASES

Catalus Accepts Award of Distinction in 2019 International Design Competition

Steve Lanzel, President & CEO, Robert Schutz, Vice President Manufacturing, Dave Parsons, Vice President Sales, and Christopher Stewart, Sales Engineer, Catalus Corporation, St. Marys, Pennsylvania, accepted an Award of Distinction in the Automotive Engine Category of the 2019 Powder Metallurgy Design Excellence Awards Competition. Catalus won the award for converting an access hole cover to a powder metal part. The access hole cover was used to transfer collected oil from the crankcase ventilation system at the top of the engine into the engine block. They accepted the award for their... Read More About This

If It Ain't Broke, Don't Fix It?

How many of the things that you own do you maintain? Why should you maintain those things? What’s the point? Let me set the scene. You wake up, grab a shower, coffee, breakfast, and you’re out the door. You get into your vehicle and make your way to work but, you notice something’s not right with your car as you slow to a stop. You hear this loud, long squeak. Now, some of you may know that this is your brakes right off the bat and some of you may... Read More About This

What Are The Right Powdered Metal Parts For Me?

The powdered metal trade is a very popular and demanding industry. The amount of powdered metal parts throughout the world today is enormous! However, there are some companies out there that might not be convinced that powdered metal is the right choice for them. I would like to address one of the questions that prospects have asked us on more than one occasion. “What’s the right material for me?” In order to answer that question, we need to know two things. What material are you currently using (ex. cast, wrought, molded, etc.)... Read More About This