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Powdered Metal Gears Manufacturers and Companies

IQS Directory provides a comprehensive list of powdered metal gear manufacturers and suppliers. Use our website to review and source top powdered metal gear manufacturers with roll over ads and detailed product descriptions. Find powdered metal gear companies that can design, engineer, and manufacture powdered metal gears to your companies specifications. Then contact the powdered metal gear companies through our quick and easy request for quote form. Website links, company profile, locations, phone, product videos and product information is provided for each company. Access customer reviews and keep up to date with product new articles. Whether you are looking for manufacturers of powder metallurgy, metal gear parts, sintered metal gears, or customized powdered metal gears of every type, this is the resource for you.

Leading Companies:

  • St. Marys, PA 814-781-7004

    Catalus Corporation is a leading manufacturer of powder metal parts. Our products include parts used in the automotive, marine, heavy truck, lawn and garden, and recreational vehicle markets. We work with a variety of materials like iron, stainless steel, brass and bronze. Our research and development is done at our Galeton, PA facility and we offer strong engineering support and design assistance to our customers. We are registered to both the IATF-16949:2016 and ISO 9001:2015 standards.

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  • Tulsa, OK 918-663-7511

    Since 1967, PSP has been a leader in small, intricate custom powdered metal parts for a wide range of industries, such as Sports & Recreation, Power Tools, Industrial Equipment, Oil & Gas. We make the economic benefits of powder metallurgy – or P/M – available to a wider range of customers. Let us show you the superior design, consistency, precision & finish over casting, forging or machining.

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  • Geneva, IL 630-232-4100

    Our metal powder parts are great for a wide range of industries. We can design solutions from copper, nickel steel, iron, stainless steel, brass, bronze and more. Turn to us for unparalleled metal powder parts. We are a turnkey supplier that will quickly deliver your products today! Just visit our website or give one of our staff a call today to learn more information!

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  • St. Mary's, PA 814-781-1301

    Formed in 2016 through the acquisition and merger of Alpha Sintered Metals LLC, Precision Compacted Components Inc., and Precision Made Products LLC., Alpha Precision Group is an industry leader in material and process improvement technologies. We are ISO 14001 certified, Our raw material (powder metal) is derived from recycled metals. Our product designs are targeted to reduce emissions and improve fuel efficiency. Contact us today to learn more!

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  • Noblesville, IN 800-783-2420

    MPP is an industry leader and the premiere supplier of custom-engineered lightweight aluminum components and powder metallurgy product solutions. Our line of products includes ferrous, stainless steel, and soft magnetic components, and our services include state-of-the-art metal injection molding (MIM) and CNC machining. Get your project done right. Get MPP.

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Powdered Metal Gears Industry Information

Powdered Metal Gears

Powdered metal gears, or powder metal gears, are a type of powdered metal part. Fabricated using various possible metallurgy techniques, the mission of this mechanical hardware is to transmit speed, power, motion and directional speed between axes. They are widely, though very specifically, used in industries such as power generation, aerospace, robotics, agriculture, pharmaceutical, automotive, petrochemical, building and construction, military and defense, marine transportation, medicine and material handling.

Quick links to Powdered Metal Gears Information

Advantages of Powder Metal Gears

On top of this, powdered metal gears can be created uniformly and repeatedly. This fact makes them even more cost-effective to produce. Also, powdered metal parts are porous. Porosity both lightens the weight of a gear and dampens sound; to serve the unique needs of various applications, this feature can be easily and closely controlled using steam filtration and infiltration of the pores using a metal with a lower melting point and resin or oil impregnation. Note that the last of these methods, resin or oil impregnation, adds a self-lubricating feature to gears, thereby prolonging both their working life and the working life of the motor with which they are paired. For more information on powdered metal gears, contact an experienced gear manufacturer or metal part manufacturer, such as those listed on this page.

Customizing Powdered Metal Gears

To meet the various needs of the many applications for which they are in demand, powdered metal gears are available in a number of different styles, including helical, hypoid, herringbone, anti-backlash, bevel, chance, cluster, differential, milter, planetary, spur and pinion and internal. Gears such as these vary according to details such as the number of teeth, tooth forms, pressure angles, gear centers, gear directions, mounting requirements, design units, and more. Gears, regardless of their type, may be made up of either a single metal material or a composite material. Metals and metal alloys frequently used to make powdered metal gears include carbon steel, alloy steel, stainless steel, cast iron, brass, bronze, titanium, aluminum, and magnesium.

Powder Metallurgy Process

These gears, when produced using powder metallurgy, are created using three main steps. First, solid metal stock shapes or bars are converted into a fine metal dust or powder. This can be done using a variety of different techniques, among them centrifugal disintegration, flaking, pulverization, chemical decomposition, grinding and atomization. Most often, manufacturers choose to convert solid metal into powder using atomization. This is because, by separating molten metals into separate particles that then freeze into solid form, this process can effectively process nearly all metals. At this time, if a manufacturer so chooses, a pure metal may be enhanced with another metal to make an alloy or with additives that provide lubrication. Either way, the second step is the forming portion of the powder metallurgy process. In this step, predetermined amounts of the powdered metal are poured into a mold cavity or a compaction die that has been prefabricated in the desired finished shape of the gear. Then, large amounts of pressure, precisely measured to fit the specific materials in the mold and intended use of the finished gear, is applied to the mold from both above and below. Under this pressure and at room temperature, the metal is compacted until it becomes solidified. Note that the exact amount of pressure applied to the metal determines its malleability as a finished gear. Next, the third step of powder metallurgy is sintering. This begins with the ejection of the formed metal mass from the mold or die. Once free of the mold, the metal gear form is placed on a moving belt that draws it into an extremely hot furnace, where the part is heated almost but not quite to its melting point. As a rule, the furnace is heated to a controlled temperature that is two thirds of the melting point of the primary metal. By heating the raw materials of the metal gear to this point, the particles of the metal are able to fuse together without melting and convert their mechanical bonds into metallurgical bonds. The result of sintering is a strong, porous, and rigid metal piece.

Pressing and Sintering Processes

Though gears can be fabricated using many different machining processes, powdered metal gears and powder metal parts, in general, offer their users many different benefits that traditionally formed gears and parts simply do not. Included in this list are properties such as versatility, close tolerances, cost-effectiveness, and porosity. Press and sinter processing, as it is sometimes known, allows for great versatility in terms of what manufacturers can produce and how they can produce it. Press and sintering processes can, for example, be used to create gears with internal configurations, gears with very close tolerance components and multilevel gears. This useful ability reduces or eliminates the need for secondary operations, and manufacturers can save both time and money without secondary operations.



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