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Aluminum Forgings Manufacturers and Companies

IQS Directory is a top industrial directory listing of leading industrial aluminum forging manufacturers and suppliers. Access our comprehensive index to review and source aluminum forging manufacturers with preview ads and detailed product descriptions. These aluminum forging companies can design, engineer and manufacture aluminum forging to your specifications and application need. A quick and easy to use request for quote form is provided for you to contact these aluminum forging manufacturers and suppliers. Each company has detailed profile information, locations, phone number, website links, product videos and product information defined. Read customer reviews and product specific news articles. We are the right resource for your information requirement whether its for a manufacturer of aluminum forging alloys, small aluminum forges, aluminum forging suppliers.

  • Freeport, IL 815-233-3833

    Anchor Harvey is a one-stop, fully-integrated aluminum forge shop with in-house engineering to assist our customers bring their products to market faster. We’ve been producing dependable products since 1923, and we serve industries including aerospace, medical devices, recreational vehicles, and heavy equipment. When you choose Anchor Harvey, you choose dependability, competitive pricing, and the shortest lead time in our industry.

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  • Chicago, IL 800-932-0357

    We specialize in open die forging, and aluminum forgings are one of our main productions. We are ISO 9001:2008 certified, so you know you can trust our products for quality and value. We provide service for a wide variety of industries, including transportation, gears, fabrication, power generation, and many others. You can learn more about what we can do on our website!

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  • Mesa, AZ 520-720-3085

    ZETWERK provides high quality forged components produced using range of ferrous and non-ferrous alloys. Our in-house forging expertise, together with our production partners, successfully supports demanding programs involving complicated part designs and project requirements. We also perform necessary secondary operations on the forged parts such as finish machining, heat treatment, surface treatment etc. ZETWERK is ISO 9001:2015 and AS9100D certified. Our forging plants are IATF 16949:2016 certified.

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  • Fairfield, NJ 800-600-9290

    All Metals & Forge Group is your ISO9001:2015 and AS9100D registered forging facility. All Metals provides a wide range of materials, products and services, including discs, shafts, sleeves, cylinders, plates, blocks and many other shapes, both stock and custom, satisfying all of their customers’ requirements. Give All Metals & Forge Group a chance to satisfy your needs— you’ll be glad you did!

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  • Jefferson, OH 888-536-3674

    We are proficient in handling the tough orders and our products are dependable in the many situations! We are specialized in creating a variety of forgings and we are committed to bringing you the best products. We offer same day shipment and we manufacture our solutions to meet your needs. We are a turnkey supplier here to serve you with our top of the line products! Call us today to find out more!

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  • Weyers Cave, VA 540-234-9252

    Cerro Fabricated Products is a custom manufacturer of blank or machined forgings in aluminum, brass, copper, bronze and other specialized nonferrous alloys. We pride ourselves on our foundation built on strong customer service and dedication to high-quality products and services.

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Aluminum Forgings Industry Information

Aluminum Forgings

When aluminum is fabricated into a certain configuration by way of a compressing force, the resulting product is known as an aluminum forging. In the process of forging, the aluminum’s grain structure is altered in order to conform to the desired shape. As a result, the metal is fortified and the final product turns out much stronger than it would if it were made by fabrication, casting, or welding.

Quick Links to Aluminum Forgings Information

Applications of Aluminum Forgings

Aluminum forgings are frequently used in industries where weight is a concern, such as aerospace, because of their strength-to-weight ratio, low production cost, low density, and ability to handle the harsh conditions of space. Another industry that uses aluminum forging is the competitive racing industry, as aluminum forged wheels are light in weight, stiff, and strong. Outside of race cars, aluminum forged wheels are used in some models from brands such as Lamborghini, Audi, and Porsche.

Other applications that frequently utilize aluminum forgings include missiles, engines, oil drilling equipment, ships, and tractors. Aluminum forgings can come in a multitude of standard configurations, such as flanges, hubs, sleeves, discs, blocks, bars, cylinders, and rings. Many companies also offer customization services.

Manufacturing Process of Aluminum Forgings

In the process of aluminum forging, a cast or extruded piece of aluminum is heated, and is forced by a hammer or press to take the shape of a die. The process uses extreme pressure to form the die’s shape, as opposed to casting, in which the metal is melted down and poured. However, hot forging is one method that can be implemented and is used to make aluminum parts that can weigh up to 25 tons.

Alternatively, cold forging is a process that hammers or presses aluminum parts ranging from room temperature to several hundred degrees Fahrenheit into a die. In the cold forging process, the final product is made even stronger, due to its crystalline structure conforming to the component’s shape. Regardless of the process, aluminum forging improves the aluminum’s physical properties, such as its mechanical characteristics and strength, all while reducing its size.

Benefits of Using Aluminum Forgings

Aluminum is highly reliable and economical. It is one of the easiest metals to forge, due to its mechanical properties. Advantages to aluminum forgings include electrical and thermal conductivity, resistance to fractures, and a smooth appearance. Additionally, forgings made from aluminum are more economical compared to other metals, such as copper, titanium, or stainless steel. Aluminum is roughly one third the density of steel and a favorable material for applications that are sensitive to weight. Aluminum forgings are also temperature resistant, and are capable of being used in work environments up to 400 degrees Fahrenheit (204.4 degrees Celsius).

Numerous chemicals and a great amount of energy is required to manufacture and fabricate metal. Therefore, these processes are not environmentally friendly. However, there are many aluminum forging facilities that have discovered and implemented ways to make their manufacturing process “greener.” One step that they have taken is scrap product recycling. The costs of purchasing aluminum and transporting the metal can be greatly reduced if a company chooses to manufacture products using recycled scrap metal instead of new aluminum.

Recycling metal reduces the need for energy-consuming equipment, chemicals needed to treat the metal, and fuel-consuming vehicles to transport the aluminum from place to place. Up to 90 percent of the transportation costs can be saved by choosing to recycle metal. Additional green practices that companies have begun to use include natural fuels for the forging procedures, making the switch to co-generation energy systems, switching to energy-efficient lighting methods, and the use of energy-efficient forging equipment. Each of these steps goes a long way in saving both the environment and company money.

Other Types of Forging Processes

Open-Die Forging
A process ideal for larger pieces of aluminum. Aluminum blocks up to 80 feet in length and weighing up to 100 tons.
Closed-Die Forging
Also known as impression-die forging, and accounts for the majority of methods of aluminum forging. This process involves two or more dies that contain molds that are joined together. Manufacturers are able to create forgings of closer tolerance and more complex shapes as opposed to the open-die forging process.
Rolled-Ring Forging
A forging process ideal for applications in which a strong, circular cross-section part is needed. Rolled-ring forging begins with the use of an open die to create a donut-shaped preform. Then, pressure is applied by rollers to achieve the desired size and thickness. Configurations can vary from flat (like a washer) to products with a height of more than 80 inches.


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ARTICLES AND PRESS RELEASES

Aerospace Expertise & Experience

Our aerospace partners demand quality parts, delivered on-time. As a result, we’ve developed multiple quality control processes including our Vertical Integration System and have achieved the AS9100C and ISO 9001:2008 Quality Management Systems (QMS) certifications that are applied to all parts produced.... Read More About This

Weldaloy Products Company Adds New Equipment to an Already Impressive Stable of State-of-the-Art Machines

The copper and aluminum forging company has made strategic machinery investments to add capacity while maintaining industry-leading quality standards. Detroit, Michigan (PRWEB) July 31, 2013 -- Excellence in manufacturing is sustained by finding new and better ways to provide solutions for customers. This relentless drive for excellence is what motivates Weldaloy Products Company to continue investing in new tools and equipment. Practically speaking, a copper forging specialist like Weldaloy is defined by two factors: the knowledge of their people and the limitations of their machines. With a highly qualified team... Read More About This