Ultrasonic Cleaners/

Ultrasonic Cleaning Solution

Ultrasonic cleaning solutions are used in ultrasonic cleaning equipment as an important part of the process because the solution performs the actual cleaning. Because water alone cannot completely clean a dirty part or product, an ultrasonic cleaning solution is critical for cleaning and sanitizing processes. These solutions contain ingredients that are selected based on the chemical and physical properties of the contaminants and the surface material and they are designed to optimize cavitation, the formation and collapse of bubbles.

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Jensen Aqueous Cleaning Systems
Berlin, CT
860-828-6516
Jensen Aqueous Cleaning Systems' comprehensive aqueous cleaning product line includes quality ultrasonic cleaning solutions. Jensen's products can be equipped with a wide variety of options, such as chip collection, chip removal, oil skimming or oil coalescing, and high volume filtration. The result is 100% clean and dry parts, with higher throughput than competing systems.
Stoelting/Lewis
Kiel, WI
800-545-0661
Lewis Ultrasonics and Stoelting, LLC. produce quality and affordable ultrasonic cleaning solution and serve a wide variety of industries, including retail and food service companies, entertainment venues, institutions, military, manufacturing and job shops, electronic assembly and semi-conductor packaging, cheese plants, specialty food processing operations, and more.
ESMA, Inc.
South Holland, IL
800-276-2466
Esma Incorporated has been manufacturing precision made ultrasonic cleaning and electropolishing equipment for almost half a century and continues to make a name for itself by supplying expertly designed and crafted ultrasonic cleaning solutions, in addition to becoming one of the leading sources for high-performance parts cleaning, pre-sterilization, surface finishing, and corrosion resistance.
Power Sonics, LLC
Eldersburg, MD
410-552-1011
A division of Magnus Equipment, Power Sonics is known as top-quality ultrasonic cleaning solution manufacturers. Offering standard & custom industrial ultrasonic cleaning products, Power Sonics provides ultra sonic cleaner services including design assistance, machine painting & structural fabrication. Power Sonics, LLC serves an array of industries including printing, automotive & medical.
Ultrasonic Power Corporation
Freeport, IL
800-575-0168
If you are looking for ultrasonic cleaning solution, Ultrasonic Power can provide you with the best of its kind. Their world class cleaners use vibrations to generate millions of microscopic bubbles that can access the smallest parts on precision machinery. High energy release allows the ultimate level of clean that only these technologically advanced precision washers are able to provide.

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Ultrasonic Cleaning Solutions

Ultrasonic cleaning solutions are either water-based or solvents that contain chemical or organic ingredients. They are mainly composed of detergents and surfactants, or wetting agents that reduce the surface tension of water. Cleaning solutions are also chosen based on their flow characteristics. Those with static fluid conditions facilitate the formation of standing wave patterns, therefore maximizing cavitation strength. Flammable solutions are avoided because of the risk of fire; the solution is heated to over 100 degrees Fahrenheit. Acids and bleach are also seldom used because they damage many materials such as stainless steel and create hazardous environments for ultrasonic cleaner operators. Metals like stainless steel, iron and magnesium need highly caustic solutions, while glass, ceramics and plastics need moderately alkaline or neutral synthetic solutions.

Ultrasonic cleaning solutions are the most important part of a cleaning system although they are one component of the larger unit. All ultrasonic cleaning equipment has, at minimum, a transducer, a generator and an immersion tank. The parts are placed in the tank which holds the solution. These tanks vary in size and shape though generally they are rectangular and made from stainless steel or aluminum. The process begins when cavitation occurs. The transducer is either mounted to the tank or is lowered into the fluid. When the transducer introduces ultrasonic sound waves into the tank, innumerable minute and intense imploding bubbles release both energy and heat to provide a highly efficient method of scrubbing both exposed and concealed surfaces of the immersed parts. There is a direct connection between how the frequency and the number of implosions which allows for a high level of control; high frequencies ideal for the removal of very small particles without harming the surface of the parts being cleaned. The level of cleaning solution must be carefully monitored. If there is a noticeable decrease in the quality of the cleaning action, the system needs to be refilled with cleaning agents. After the ultrasonic cleaning process has finished, most systems rinse the objects or parts clean of any leftover cleaning solutions.