About Ultrasonic Cleaners and Ultrasonic
Cleaner Manufacturers Including: Ultrasonic
Cleaning Equipment, Ultrasonic Blind
Cleaner, Golf
Club Cleaners, Ultrasonic
Cleaning, Ultrasonic
Degreaser, Ultrasonic Jewelry Cleaners & Ultrasonic
Washers.
Ultrasonic cleaner manufacturers offer a variety of specialized cleaning machines that are used in both industrial and commercial settings to clean parts and products. Ultrasonic cleaners utilize ultrasonic sound frequencies that are above the range of human hearing. The ultrasonic sound waves are provided by transducers, which convert electricity into intense ultrasonic frequencies. Commercial uses for ultrasonic cleaning equipment include
golf club cleaners, window blind
cleaners and jewelry cleaners. Industrial
uses include pre- and post-production cleaning, automotive parts cleaning
and critical and precision cleaning. Ultrasonic cleaner manufacturers
make products that clean, rinse and dry batches of parts.
Cleaning depends on cavitation, which is the rapid formation and violent collapse of minute bubbles or cavities in a cleaning fluid. This process results in agitation, due to the numerous small and intense imploding bubbles, which produces an effective scrubbing of all surfaces, exposed and hidden, of the submerged parts. The frequency level of the sound waves affects the size and amount of cavitation. Adjusting the frequency according to the parts being cleaned ensures that the energy from the cavitation reaches and penetrates all areas of the part, no matter how complex. The cleaning process involves immersing a part into an agitated fluid (usually pure water, solvent or vapor) for a short period of time. The parts are then rinsed and dried, completing the process.
Ultrasonic cleaners began by relying heavily on chemical solvents to clean products. However, regulations and attitudes have since changed, requiring the ultrasonic cleaner manufacturers to phase out hazardous chemicals that are potentially harmful to the environment and individual health. The problem is many contaminants, greases and tightly bonded soils cannot be removed with just water or non-hazardous solvents and chemicals. Now, aqueous cleaning techniques combined with
ultrasonic cleaning technology are able to remove most challenging soils
and bonded oils in a more environmentally-safe and efficient way.
Ultrasonic cleaners present distinct advantages over other techniques. The three most important benefits are accuracy, consistency and speed. Certain factors are important in deciding what ultrasonic cleaner
is right for a particular application. These factors determine the size
and type of the machine, as well as the solvents involved. The intricacy
of the parts, including size, shape and weight, are important for determining
the size and type of equipment. The amount and type of soil on the parts determines the cleaning medium. The rate of cleaning
is also important, such as whether parts will be cleaned in batches, on
a continual basis or intermittently. Another important factor to consider
is the required standard of cleanliness.
|
|
|
Ultrasonic Cleaners and Ultrasonic
Cleaner Manufacturers Image Provided by Crest
Ultrasonics |
|
Ultrasonic Cleaners Types
-
are used to wash small parts. They have a small footprint and are often
rested on a counter or table.
- are equipment designed to clean window blinds utilizing ultrasonic cleaning
techniques. They provide for a very thorough cleaning, removing allergens
like dust, pollen, soot and nicotine, as well as any other accumulated
grime.
-
clean golf clubs quickly and thoroughly. They are widely used at golf
courses for players to use.
-
takes place in a tank using an aqueous solution. In this process, it
is the cavitation that releases the contaminant from its base host.
-
are used to wash small parts. As the name indicates, they are small
enough to sit upon a table.
-
do not require a lot of complicated machinery. Generally, they are built
in a rectangular shape, holding 100 gallons or less.
- is a process that uses ultrasonic sound waves to clean.
- uses millions of tiny bubbles to scrub.
- Ultrasonic jewelry cleaners use ultrasonic frequencies to clean cracks and crevices in jewelry that are difficult or impossible for traditional cleaning methods to reach.
- uses solvents in an environmentally-safe chamber. The
vapor and ultrasonic agitation work together to clean parts.
- use ultrasound waves and special fluids to clean jewelry, surgical instruments, and golf clubs.
Ultrasonic Cleaners Terms
- Pertaining
to the energy of sound waves and the science and application of acoustic
energy.
- Currents
flowing in one direction through a fluid because of sonic waves, like
the action of a transducer in ultrasonic cleaning.
- Rotation of components
that allows cleaning solution and cavitation to remove contaminants.
- Mechanical amplitude
rising from both ends of an acoustic element. Amplification could be negative
or positive.
- The use of
water-based solutions for the cleansing process.
- Small-parts container
comprised of mesh or containing holes.
- An air pocket in
a component where the cleaning solution cannot reach and the cavitation
process cannot occur.
- Cleansing bubbles
caused by ultrasonic waves in liquid, which create negative pressure.
- The succession
of rinses used for the washed part(s). Water flows in a direction opposite
of the flow of the parts, which allows for exposure to cleaner water throughout
the process.
- Using a
basket that spins to enable the water and contaminants to separate from
the surface of the cleansed part(s).
- Water-based
detergent or organic solvents that provide an intense amount of cavitation
energy.
- A water
break testing process used to determine if the components are free of
oil and other contaminants. A surface quality monitor takes measurement
for thin films of contaminants.
- A system
in which wastewater is recycled once it has been treated and purified
so it can be recirculated through the wash and rinse tanks in an aqueous
cleaning system.
- Acoustic wave
used in ultrasonic cleaning. Parts exposure to this wave occurs throughout
the full process.
- The cleanest
stage possible for the components to experience. Cleanliness is essential
for the uses of the product.
- A device that generates
vibrations.
- The device used in the
process of removing moisture from components.
- The component that
provides electrical energy at the preferred ultrasonic frequency to the
transducer. Electrodes are typically thin metal plates.
- Also known as the
"power supply," it is the equipment component that provides
energy and control to the converter or transducer of an ultrasonic device
or system which is electronically run.
- A measurement unit
for frequency equal to cycles per second (cps). One Hertz is the same
as one cps.
- A common element of amplification that is equipped with
a tip in a probe for ultrasonic systems.
- A unit of
measurement for frequency equal to one thousand cycles per second (cps).
- Cleaning
components by submerging them in an aqueous cleaning solution.
- A factor
that affects the construction of the tank, generator choice and cleansing
solution volume.
- Point of maximum amplitude.
- Fixed point of minimum
amplitude.
- A ceramic crystal between two
strips of tin. Voltage taken through the tin will displace through the
ceramic crystal, and the diaphragm attached to the transducer then creates
a pressure movement that makes a wave through the aqueous solution in
the tank.
- Specific to ultrasonics
only, it refers to the converter, horn and tip system that receives power
from a generator and performs work.
- Using clean water or
solution to remove residual detergent.
-
The cleaning level that is lower than critical cleaning. Aesthetic or
quality problems could occur if not cleaned well.
- Not as imperative as the cleanliness
of critical or somewhat critical, but still poses an aesthetic or quality
problem if not cleaned well enough.
- Pertaining to the velocity
of speed of sound in contrast to ultrasonic. Labeling cleaning devices
as sonic does not indicate that it is ultrasonic with cavitation, just
that it vibrates components.
- Measures
film depth of contaminant left on cleaned part.
- Containers to hold the
solution and part(s), usually rectangular in shape and manufactured in
almost any size.
- Component that receives electrical energy from the
generator or power supply and converts it into mechanical vibrations.
- Converts
the frequency of standard electric into high frequency needed to create
ultrasonic vibrations.
- An up-and-down
motion in an aqueous solution, in which spray blasts clean the submerged
parts. Vertical agitation is a powerful cleaning method for parts containing
blind holes or intricate passages.
- Determines
if oil is no longer present on the cleaned part.