Thermocouples

Thermocouples

Find thermocouples including thermocouple assemblies, thermocouplers, resistance temperature detectors and more. From temperature sensors, thermistors, thermowells to RTD sensors, you will find the thermocouple you need. Use the time-saving Request for Quote tool to submit your inquiry to all the thermocouple manufacturers and suppliers you select.
Resistance Temperature Detectors RTD Sensors Temperature Sensors Thermistors Thermowells


thermocouples

Thermo Sensors Corporation
Garland, TX
800-889-5478
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Thermo Sensors Corporation is a manufacturer of thermocouples, thermocouple assemblies, thermowells and RTD probes. Providing the chemical, petrochemical, refining, food, pharmaceutical and many other industries with sensors of standard and special designs. Contact us for more information!

Wilcon Industries
Lake Elsinore, CA
951-471-0066
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Wilcon Industries and our experienced staff are the premier designers and manufacturers of thermocouple assemblies, resistance temperature sensors and RTD sensors. Wilcon Industries' knowledgeable staff serves industries like petrochemical, aerospace, nuclear, research, industrial, plastic and more.

Thermal Devices
Mt. Airy, MD
800-282-9100
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Thermal Devices is your source for stock or made-to-order thermocouples and RTDs, plus speedy delivery. Our line includes varieties of thermocouples and RTDs (melt bolt, ultra-high temp, variable depth, surface mount, etc.), thermowells, thermocouple wire, thermocouple & thermowell assemblies.

Connector Contacts, Inc.
Covina, CA
877-463-9029
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Connector Contacts can manufacture thermocouples according to your specific specs. Thermocouple materials are always in stock for you. We have served the connector industry for almost 4 decades. If you have thermocouple assembly questions we are the company when it comes to thermocouple contacts.

Thermo-Kinetics
Mississauga, Ontario
800-268-0967
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Distributing and manufacturing control measurement products makes Thermo-Kinetics unique. We manufacture thermocouples and RTD sensors but also supply name brand instrumentation as well. For 4 decades our temperature sensor products have lead in the Canadian marketplace. ISO 9001:2000 certified.

Watlow Electric Manufacturing Company
St. Louis, MO
800-492-8569
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Watlow Electric Manufacturing is a leading manufacturer of custom-engineered thermal systems comprised of industrial heaters, temperature sensors, controllers and software. Including a variety of temperature sensors such as thermistors, thermocouples and RTDs.


Regional Search Additional Companies

Thermocouples are temperature measuring devices. They consist of two dissimilar metals connected at two points. When one point is at a different temperature than the other a current or voltage is developed and used in measurement. Thermocouples are widely used and can be found in many everyday devices. For industrial purposes thermocouple assemblies can be found in furnaces, pressure chambers, kilns, food production ovens and most temperature sensitive applications. Common elements used in thermocouples are copper, nickel, and silver.  
 
Each of the metals used in thermocouples have specific capacities for measuring certain temperature ranges. There are three functional classes of thermocouple assemblies based on the metal used. Base metal thermocouples are good for measuring temperatures under 1000 degrees Celsius. Noble metal thermocouples measure up to about 2000 degrees. Lastly, Refractory metal thermocouples can handle upward of 2600 degrees Celsius. Most thermocouple assemblies are sheathed and are one of three junction types: grounded, ungrounded or exposed. In an exposed thermocouple, the tip of it protrudes out beyond the sheath, exposing it directly to the surrounding environment. This provides fast response and reading of the temperature, but this type of reading is limited to non-corrosive and non- pressurized situations.
 
Thermocouples often work together as part of a larger measurement or other data acquisition system. These systems are often computerized and have automated capabilities. They gather information from one or more signal inputs or sensor sources such as thermocouples and convert this information into a digital form for further analysis.
 
While there are alternatives to thermocouples they are the most popular temperature measuring device. Some of the advantages to using a thermocouple are their low cost, wide temperature range, good repeatability and their short response time. Thermocouples are generally not sensitive enough for certain applications. It is important to evaluate the application environment before purchasing or replacing a thermocouple. Some things to consider when looking at thermocouples are the size and dimensions needed, the number of thermocouple pairs, operating temperature and plug requirements.


thermocouples
Thermocouples and Thermocouple Assemblies Images Provided by Thermo Sensors Corporation

Thermocouples and Thermocouple Assemblies Image Provided by Thermal Devices



  • Clamping ring thermocouples are used for the temperature measurement of piping and other cylinder shaped entities.
  • Infrared thermocouples sense heat which has wavelengths longer than red visible light and shorter than microwaves.
  • Resistance temperature detectors register changes in resistance as changes in temperature.
  • RTD Probes are wires made of a different homogeneous metal or alloy, joined at one end to form a measuring junction.
  • RTD sensors gauge temperatures with a bridge measurement.
  • RTD temperature transducers gather information on the change in resistance of a metal wire element.
  • RTD thermocouple is a resistance temperature detector with a pair of different metals joined at two points so a voltage results when the junctions are at different temperatures.
  • Temperature sensors measure the temperature of a material or substance.
  • Thermistors are semiconductors with varying resistance that relates to temperature.
  • Thermocouple assemblies are a collection of tubes, wires and insulators. Often included to in classification with heating elements. ( heating-elements.com )
  • Thermowells are used to protect temperature sensors.



Ambient Temperature – The temperature of the air surrounding the equipment.
 
Base metal – Any metal other than precious metal, such as copper, aluminum, lead, nickel and tin.
 
Btu -- British thermal unit; a cuit for measuring a quantity of heat. 1 btu is the amount of heat required to raise the temperature of 1 pound of water 1°F.
 
Calibration – Adjusting the equipment so readings and accepted measurements are correlated so the value is accurate.
 
Celsius (centigrade) - A temperature scale defined by 0 °C at the ice point and 100 °C at boiling point of water at sea level.
 
Color Code – Established by ANSI to distinguish wires for thermocouples.
 
Compensating Alloys – Alloys with similar thermoelectric properties to the alloys in the thermocouple, used to connect the thermocouple to the instrument.
 
Deviation - The difference between the value of the controlled variable and the value at which it is being controlled.
 
Fahrenheit -The temperature scale defined by 32° at the ice point and 212° at the boiling point of water at sea level.
  
Joule – Unit of thermal energy.
 
Junction – In a thermocouple where two different metals are joined.
 
Latent Heat - Expressed in BTU per pound. The amount of heat needed (absorbed) to convert a pound of boiling water to a pound of steam.
 
Noble metal – A metal with high resistance to chemical effect, especially corrosion and solution by organic acids; occasionally called precious metal.
 
Probe - A generic term that is used to describe many types of temperature sensors .
 
Refractory metal
– Metal containing a coating consisting of material with a high melting point. Used in high temperature capacity thermocouple devices.
 
Radiationange --The transmission of energy by electromagnetic waves and may become thermal energy when absorbed and increase in the temperature of the absorbing body.
 
RTD - Stands for Resistance Temperature Detectors.
 
Sensitivity - The minimum change in a physical variable to which an instrument can respond.
 
Sterling Cycle - Thermodynamic cycle commonly used to cool thermo graphic detectors.
 
Therm - A measurement of heat equal to 100,000 btu.             
 
Thermocouple - Measures the difference in potential created at the junction of two different metal wires which feed from the measuring instrument.
 
Thermopile – Many Thermocouples grouped together in a series to increase the thermoelectric output.


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