Water Heater Thermocouple Manufacturers and Companies

IQS Directory provides useful search tools to find leading water heater thermocouple manufacturers and suppliers. Utilize our website to review and source water heater thermocouple manufactures with our easy-to-use features which allow you to locate water heater thermocouple companies that will design, engineer, and manufacture water heater thermocouples for your exact specifications. Our request for quote forms make it easy to connect with leading water heater thermocouple manufacturers. View company profiles, website links, locations, phone number, product videos, customer reviews, product specific news articles and other production information. We are a leading manufacturer directory who will connect you with the right manufacturers whether you are looking for power vent water heaters, thermocouples for premium plus water heaters, or thermocouple assembly water heaters.

  • Garland, TX 800-889-5478

    We carry a full range of thermocouple products, including our line of water heater thermocouple products for use in water heaters. We are experts in our field, as we have over 40 years of industry experience. We take the time to ensure that all of your needs are met no matter how large or small. Find out how we can be of service to you when you contact us today!

  • Quakertown, PA 800-784-3783

    Our water heater thermocouple manufacturing process is refined for the most efficient means possible. These products require very low maintenance and we strive to only bring you the very best. Our robust solutions are very reliable and we have a long track record of successful manufacturing. Give us a call today to learn more information!

  • St. Francis, MN 800-272-5709

    Our goal is to provide our customers with the best thermocouple instruments in the world. We put the customer first each time we work with you, because we believe that effective customer service is how we remain in business. If you would like to learn more about our manufacturing techniques or our company, you can visit our website or give us a call today!

  • Danvers, MA 978-777-0070

    Backer Hotwatt manufactures a complete line of electric heating elements for a wide range of uses. We offer a broad product line of cartridge heating elements, tubular heating elements and immersion heating elements. Custom heating elements-crankcase heaters, ceramic heaters and more are available, such as heating coils & ceramic heating elements. We have been creating heating elements for 60 years.

  • Reno, NV 800-257-3526

    As a supplier of thermal products such as thermostats, thermistors, thermocouples, panel instruments, photo cells and knobs, our range of products are ready for shipment to your door. Our thermistors are used for sensing surface temperatures. We can also manufacture special electronic controls.

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businessIndustry Information

Water Heater Thermocouple

Water heater thermocouples are important safety devices in most residential gas-fueled water heating systems. They are used primarily to prevent the dangerous release of natural gas within a residential environment, which could cause an explosion, fire or even death if inhaled over an extended period of time.

A water heater thermocouple is designed like a standard type K thermocouple, composed of 2 dissimilar metal alloy wires that are welded together at one end to measure and monitor temperatures. Water heater thermocouples are installed on the exterior of the water tank and often have a dial that allows altering of the temperature settings, although when most measure heat that generates a current of 20 millivolts or less, the gas is automatically turned off. Thermocouple instruments for water heaters are connected by a series of metal tubes to the pilot light and main burner, and can easily be replaced if needed. They are seen in almost every residential or smaller commercial building such as offices and stores that have a hot water system which is heated by gas. Some newer systems have replaced a standing pilot light and thermocouple with solid state controls that are operated by electronic ignition.

The main purpose of a water heater thermocouple is to ensure the pilot light of a water heating system is working properly. The pilot, which ignites the main gas burner used to heat the tank reservoir, ensures that the gas is immediately ignited and does not build up within the tank, a safety hazard that is likely to end in an explosion. As a temperature sensor, the thermocouple monitors whether or not the pilot light is burning by sensing the temperature or heat being produced. If it has stopped burning, the thermocouple stops the flow of gas before it is able to build up at the burner head. The thermocouple is mainly composed of two wires of differing metals that are joined at a junction that forms a sensor tip. This sensor of thermocouple wire is positioned directly into the hottest part of the pilot light’s flame. The wires are protected by a metal covering and travel to a thermostat which measures the temperature. The heat of the pilot light produces an electric current that travels down the wires. If the thermocouple measures the current and determines it is hot enough, it sends a signal to the gas supply, causing it to open, or remain open. If the heat is too low, the gas supply is turned off. Like other thermocouples or temperature sensors, those used in water heating systems are very reliable, ensure safety and last for long periods of time.

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Water Heater Thermocouple - Thermo Sensors Corporation
Water Heater Thermocouple - Thermo Sensors Corporation