Conveyors are a type of material handling equipment which assists in moving products, packages, foods or equipment from one place inside a facility to another, or through various stages of automated manufacturing or finishing. Because conveyors move such a broad range of items, different conveyor configurations are available to meet the material handling needs of manufacturers and distributors everywhere. Belt conveyors are the most common, followed by chain conveyors, roller conveyors, spiral conveyors, overhead conveyors, vertical conveyors and conveyor systems, which may use combinations of many different conveyor types.
Conveyors are usually motorized, but some conveyor types, such as ball transfer and chute, are gravity conveyors. Pneumatic conveyors also assist in transporting materials, but these tubular air-powered conveyors specialize in bulk powder solid transportation, a different type of conveying. Manufacturers and package handlers in almost every industry make use of various types of conveyors or conveyor systems, especially food conveyors and industrial conveyors, to transport parts, products and packages through various processing systems.
The most typical conveyor is the belt conveyor, which consists of a wide polymer or rubber belt wrapped around rollers which turn in the same direction, giving the belt and all objects on the belt linear movement. This same construction is used with chain conveyors, except that chains are wrapped around the wheels instead of a belt; chain conveyors may move products along one chain or multiple parallel chains. These are the most common conveyor types, being used for general product movement in food processing, packaging and parts manufacturing industries to transport items or to move unfinished products through various stages of processing. Chain conveyors utilizes parallel horizontal chains to move materials through a conveyor system and from one place inside a facility to another, or through various stages of automated manufacturing or finishing. Chain conveyors are commonly used to move parts such as powdered metal parts through ovens for sintering or drying, or to move unfinished metal parts through parts washing processes.Roller conveyors are commonly used in these industries as well, using individual rollers placed parallel to one another to provide movement. Vertical conveyors are configured with platforms, buckets, grippers or magnets around moving belts or chains, which lift items from one level to another; although not as common, vertical conveyors can be crucial in facilities where it is necessary to safely transport food items or parts vertically. Parts manufacturers frequently use overhead conveyors to transport parts and products across a facility and/or through processing systems such as spray paint booths, dryers or ovens. Conveyor systems combine many or all of these conveyor types to transport products across a facility or to move unfinished products through automated assembly lines or finishing processes. While most conveyors are powered by electric or pneumatic motors and drive systems, some conveyors are propelled by gravity; roller conveyors are often moved by the inertia of products or packages rolling over them, a design typically used in downward spiral conveyors.
Conveyor and conveyor system manufacturers are creating innovative solutions to new manufacturing challenges every day. All conveyors may twist, turn and travel vertically up and down floors to transfer items. As a result, modern conveyor systems are equipped not only to move parts across horizontal and vertical distances, but also to curve, divert, lift and sort products and packages as part of complete automated systems. These types of advanced conveying processes are done by brushes, magnets, automated levers, rails and even simple gravity. Packaging industries have designed conveyor systems pre-programmed to sort specific boxes into separate chutes, and automated food processing conveyors can handle and sort the most delicate fruits and vegetables using sensors and robotic handlers. When integrated with robotic processing, conveyors and conveyor systems become powerful processing tools.
Conveyor Manufacturers - Fori Automation
Conveyor Manufacturers - Fori Automation
Conveyor Manufacturers - Metzgar Conveyors
Food Conveyor Manufacturers - Flexicon
Conveyor Manufacturers - Metzgar Conveyors
Conveyor Manufacturers - Metzgar Conveyors
A conveyor system is an industrial handling equipment that transfers heavy industrial goods from one place to another. These machines offer a great convenience to a manufacturing business by unloading the burden of their workers. With these machines, moving heavy and bulky materials to other places or levels becomes easy.
Conveyors are used for quick and safe handling of materials within the perimeter of the plant. This plant and facility equipment is available in a wide variety of design and capacity options to suit a variety of industrial requirements. Wheel and chain conveyors are two of the most common types. Traditional conveyors are run by hand (by laborers), while the modern machines are mostly fueled by electricity.
The importance of conveyors cannot be overlooked in industrial processes. For safe, reliable, and timely conveyance of materials, conveyor systems need to be kept well maintained. On time maintenance ensures unbarred and enduring performance. Here are a few tips for easy maintenance of conveyor systems -
Regular Inspection - You should have machine experts in your team to take a closer look at the irregularities in your plant's conveyor system. You should ask them to create an inspection routine. There should be a checklist that should include all the standard and essential points regarding the performance of the machine. These factors should be checked on a regular basis in order to avoid the intensification of any insignificant problem.
The idea is to make sure that your machine is working properly and is not experiencing any hindrance in its operation. The routine checkup will lower the chances of unexpected downtimes, which can cost you thousands of dollars.
Training of personnel - The second most important step to increase the efficiency of your conveyor system is to train your staff about handling and maintenance for the machine. If your staff is updated with these pieces of information and sets of procedures, you would be able to address the problems the moment they occur in the conveyor system.
Customized conveyor systems - At times, because of incompatibility, conveyor systems fail to meet your application requirements. Sometimes, low capacity conveyors are used for moving heavy materials. Such practices may result in machine damage. You should consider having a customized conveyor system at your facility. By choosing to customize your machine according to your specific application requirements, you will put an end to all such possibilities.
Have backups ready - Ask your expert mechanics to have essential conveyor parts ready as backup in their store. In case, there is a need for quick repair or replacement, such backups will stand as a great help. Furthermore, you should make provisions for sufficient power backup systems in place, since modern-day conveyors work on electricity.
Proper cleaning - Last but not the least, your facility should have arrangements for adequate cleaning. There should be an active dust management system to control the spread of dust and other particulates inside your plant. It will help you keep dust and other possible contaminants away from your conveyor system. Just like the maintenance of conveyor system, you should have a daily checklist of cleaning routines for your site.
A conveyor system is a machine, used by industries to move pieces of heavy equipment from one place to another at their manufacturing plant or warehouse. For the safe handling of machines and products, it is important to choose the right type of conveyor system.
The article suggests a few tips on selecting a conveyor system for your plant -
Understand the different types and capacities of conveyor systems
On the basis of your application requirements - such as, size, capacity, length, speed, control, product, etc. - this plant and facility equipment can be categorized into many types. There are also available customization options.
Based on their mechanism, different types of conveyor systems are: chute conveyor, chain conveyor, roller conveyor, flat belt conveyor, magnetic conveyor, and wheel conveyor. Conveyors come in a diversity of sizes and capacities. You can get your machine's capacity and conveyor belt size designed to your specification. When selecting a conveyor, your focus should be on your requirements. You can ask your supplier to design and provide you with a machine that fulfils your needs.
Ease in operation
You should pick a system that does not have a complex control panel. It is imperative because your workers will be operating the machine, not the engineers who have designed it. Therefore, you should select a conveyor that has a simple operating system.
When scanning through the quotations from various conveyor suppliers, you should give preference to a supplier, who has the latest machines in their inventory. This way, you will get hold of the most advanced technology for your process.
Safe to use
Using a machine that does not fit into your specifications and space could raise safety concerns. You should invest in a conveyor system that supports the safety of users and the products that it has to move.
Reliable and low on maintenance
To save on your repair and maintenance outlays, you should buy a conveyor system offered by a reliable supplier. In addition to this, you should also make sure that the machine has dependable and tried and tested design, while being low on maintenance. These factors help you save a lot on frequent, unwanted repair and maintenance requirements.
Conveyor systems run on electricity. You should double check from your supplier about the energy efficiency rating of the machine you are interested in.
Modularity is a significant factor to look for. Ensure that your conveyor system has thoroughly engineered sections and modules that give you the freedom to make future additions.
Know your product well
Before you finalize the deal, it would be ideal to check through the brochure of your product. The idea is to know every single detail about the machine that you are going to purchase. You should learn about its features, specifications, and operations. Apart from this, you should also know your system's requirements.
Having these details and your application requirements in your consideration, will help you in selecting the right conveyor system for your process.
Conveyor systems are advanced material handling technology that involves the transportation, safe management and storage of a wide range of materials. These advancements are used across industries by manufacturing, transportation, packaging, and warehousing businesses. Every business is not the same size. They do not operate on the same level. Therefore, it needs to be made sure that the right type, size, and capacity of conveyor system is used by the plant.
For the selection of an appropriate conveyor system, factors to keep in consideration are - product size, product weight, quantity, frequency of conveyance, plant environment, and power options.
There are different types of conveyor systems available to suit varying application requirements. Here, the following offers a brief summary about various types of conveyors-
These machines are used by packaging businesses. They use it for loading/unloading packages into/from the vehicle and sorting the packages or products at the their facility. Gravity conveyors are cheaper than other types of conveyors, due to their minimal and simple machine parts. Also, gravity conveyors do not have advanced control options, as there is no provision for power input. Simply, these are non-powered conveyors that are used for limited applications.
Belt conveyors are used for transporting materials from one place to another. These conveyors are used for handling packages and materials. Many businesses use them for moving medium to small size packages and materials. Belt conveyors are used in elevators. The platform in a belt conveyor is moved by a moving and controllable "belt".
Roller conveyors have rollers to move the materials and parts placed on them. It is considered the best utility for moving lightweight products and packages. The rollers can handle small to medium size and weight materials.
In addition, there is also minimum pressure conveyor systems available - that is also a type of roller conveyor. Minimum pressure systems are a solution for medium size products in a facility that has short sections and limited space.
Additionally, roller pallet conveyors are taken in use for dragging or moving extremely heavy loads. They are also a type of roller conveyors.
Drag Chain Pallet Conveyors
These systems have a robust chain to drag, move or handle heavyweight products, parts and materials. Apart from heavy loads, these conveyors are considered ideal for extreme high and low temperature and high-pressure environments. These machines can also be used for moving special pallet configurations.
Overhead conveyor is a material handling technology for food packaging, trash removal, assembly line, and paint businesses. These machines work on the oldest principles of material handling technique. However, due to their reliability and consistency, they are used in the present time as well. Additionally, they do not also require frequent maintenance. That's why, overhead conveyors are still an ideal choice for a large number of businesses.
Technically known as magnetic slide conveyors, these machines are utilized for moving small packages. In addition to that, you can also use them for removing small metal parts and chips from a machinery or an amassing of materials.
Conveyor System Terms
Axle - A non-rotating shaft that wheels and rollers are mounted on in a conveyor system.