Cyclone Dust Collectors
Cyclone dust collectors are ideal for abrasive large particle dust collection tasks that would stress standard filter media. For this reason they are often used as pre-filtering modules for bag houses and cartridge collectors. Cyclone dust collectors serve industries such as ore processing, pharmaceutical, cement fabrication, metal fabrication, mining, chemical processing, recycling and agricultural industries. Cyclone dust collectors are often utilized in applications with high dust loads including paper converting, product recovery, scrap metal recycling, chemical processing, steel sintering and general gas cleaning. Facilities often incorporate cyclone dust collectors into large dust collecting systems, with overhead ductwork and capture arms (suction hoods) which hang over the workspaces where dust is formed. In many of these large facility applications, the cyclone dust collector is located outside, connected to the interior through the ductwork.
Cyclone dust collectors are cylindrically-shaped inertial separators that use centrifugal air movement within a hopper-shaped chamber to separate particles from the air. Cyclone separators have an involute entry, meaning the dirty air enters via a spiral, and clean air exits through a counterflow, coaxial clean air outlet. Once the contaminated gases enter the dust collector the particles, being heavier than air molecules, are thrown against the outer wall of the hopper by the centrifugal force caused by the rapid spiral motion of the inner helix and fall to the bottom, where they are collected. The inner helix is driven by an electric motor mounted on the top or the bottom of the cyclone dust collector. While the dirt is collected at the bottom, clean air moves upward through the cyclone outlet and is blown outward through the blower outlet. Multi-cyclone dust collectors are also available, consisting of a numerous small diameter cones set-up parallel to one another with vane spinners. These cones have a common air inlet and outlet and are generally longer than single-cyclone dust collectors, making them more efficient. Both single-cyclone and multi-cyclone dust collector designs are common. Cyclone dust collectors are available in a wide range of sizes and configurations for increased efficiency for different applications, from massive multi-cyclone outdoor collectors designed for the cement industry to "lab-scale" mobile cyclone dust collectors designed for use in pharmaceutical pill and tablet manufacturing. Whatever the precise application, cyclone dust collecting systems can used to help ensure worker health and equipment longevity.
Cyclone Dust Collectors - Ultra-Flow, Inc.
Cyclone Dust Collectors - Bisco Enterprise
How a Cyclone Dust Collector Operates
A cyclone dust collection system ensures the effective removal of dust particles and other contaminants from an air, gas, or liquid flow. A cyclone dust collection system does not require the use of a filtration system or air filter. However, some (customized) designs may have a filter. The system performs a result-centric removal of particulate matters (PM) such as dust particles, pollutants, and noxious elements.
If dust particles have to be collected from a liquid stream, a hydro cyclone technique is used, and within a gaseous or air environment, a gas cyclone is leveraged. A cyclone dust collector system works via gravity and relies on object rotation.
In industrial processes, cyclone dust collection systems have a huge impact. These mechanisms help a manufacturing business to reduce carbon and sulfur emissions.
When installing a cyclone dust collection system to perform air and environment purification, it is important for you to understand how exactly the system works.
Simply defined, dust collectors take in polluted air, process it, and release fresh and pure air. Cyclone dust collection systems do not require a separate filter. The job of air or gas filtration systems is carried out by the power of a cyclone, combined with electrical and mechanical engineering.
With cyclone dust collectors, you can clean large volumes of gas, liquid, and air and expect safe removal of dust particles and contaminants. The flow of well-controlled air inside a cyclone device can select and handle the PM effectively. The cyclone is programmed in a way that it generates a centrifugal force, which sends the particulate matter into a bag attached to the device. By installing a cyclone dust collector, a manufacturing organization can expect to save valuable manpower, time and money.
One distinct feature of cyclone dust collection systems is their ability to break trapped particulate matter into a pair of tow microns. This feature lowers the overall impact of toxins collected by the system. Additionally, some designs of cyclone dust collectors have a pleated area to improve the intensity of dust removal from the supplied air flow.
Unlike other dust collection systems, cyclone air filtration devices do not require a dedicated team to monitor their operation. One or two individual scan be assigned to maintain the system components, depending on the size and frequency of the process.
To achieve prolonged operation of a cyclone dust remover, keep cost under control, and abide by safety regulations, you will need to evaluate the system’s performance routinely. You can assign an individual to this task and ask them to monitor each aspect of the process, then average out the performance over a period of time. The pressure, the supply, the flow, and everything that moves through the inlet and comes through the outlet should be registered. Further, to make sure that your air filtration system works properly, you also need to a select device that matches your required business processes.
Advantages of Cyclone Dust Collectors
Cyclone dust collectors, or centrifugal collectors, use cyclonic air movement to separate and contain dust particles from the air as part of a process to minimize air particle contamination in workshops, plants and manufacturing facilities. Cyclone dust collectors use a combination of centrifugal, gravitational and inertial forces to remove solid particles from the air, making them highly efficient collection devices for industrial air pollution control applications such as filtration and separation.
Dust collectors (such as those made by the manufacturers listed here) are important pieces of equipment in many service and manufacturing facilities and there are several different kinds to choose from. Many companies rely on single-stage dust collectors, which suck debris and dust from the air and then deposit this debris into a container bag. These are often portable and can be moved from station to station. These types of collectors work great for certain applications, but have some downfalls such as a certain amount of dust and debris re-entering the work environment as the air is exhausted. Cyclone dust collectors, on the other hand are seen as more effective. These are generally larger, fixed units that are more powerful than their single-stage counterparts.
Cyclone dust collectors suck dust and debris into a funnel shaped chamber, and larger, heavier pieces of debris fall into a separate container to be disposed. Due to larger debris being separated at an early stage, it will not pass through the impeller. This means engineers can focus on creating maximum airflow without the concern of the impeller needing to withstand impact from debris. These cyclone types are also able to have larger motors and impellers, and that means better airflow; while their larger inlet ports allow for large-diameter, multi-duct runs. These abilities allow a single
cyclone collector to serve multiple machines simultaneously while maintaining high performance.
It is important to consider the operations of a particular facility before deciding on the best equipment to invest in. Some shops may benefit from a single-stage portable dust collector, while other would do better with a fixed, high-power cyclone dust collector. These pieces of equipment perform a crucial task and it is vital to consider all aspects in order to the get the best performance for your applications and to get the most bang for your buck!
More Cyclone Dust Collectors
Cyclone Dust Collector Informational Video