Aluminum Die Castings

IQS Directory provides an extensive list of aluminum die casting manufacturers and suppliers. Utilize our website to review and source aluminum die casting manufactures with our easy-to-use features which allow you to locate aluminum die casting companies that will design, engineer, and manufacture aluminum die castings for your exact specifications. Our request for quote forms make it easy to connect with leading aluminum die casting manufacturers. View company profiles, website links, locations, phone number, product videos, customer reviews, product specific news articles and other production information. We are a leading manufacturer directory who will connect you with the right manufacturers whether you are looking for aluminum casting alloys, aluminum casting foundry, or die cast aluminum.

  • Hercules, CA 510-741-3170

    We are an ISO 9001:2008 certified company dedicated to providing the highest quality aluminum die castings possible. We have the capabilities to provide any kind of custom designed product that you require. Our craftsmen have over 15 years on average of tenure in order to better serve you. We have the knowledgeable staff that you can count on. To learn more about what we may do for you fill out our easy form on our website or email us today!

  • Somerset, NJ 732-246-0070

    We have many materials available for your casting needs, one of them happens to be aluminum. Is a wonderful metal that is versatile, strength like steel, durable, and they can be molded easily. The metal is forced into the cast using force. When the cast is removed the product is almost complete. Just a few modifications and the products are now ready to be shipped.

  • Lewis Center, OH 740-201-8112

    We have been making specialty aluminum castings for years! We aim to create create aluminum parts using die casting, permanent mold or sand casting methods. We make a variety of different part to maintain our reputation as an aluminum casting manufacturer. We do a variety of internal work that can only be made by us! For more information on how we can better help you today, give us a call!

  • Mira Loma, CA 951-681-3900

    We manufacture aluminum die castings at a very high production speed while not compromising the quality of our solutions. These identical castings are designed for dimensional accuracy and maximum stability. Our diecast parts offer superior strength compared to plastic injection moldings and since these items are not fabricated from separate welded parts the strength is more uniform throughout the alloy.

  • Terre Haute, IN 800-467-6252

    Modern Aluminum Castings began as pattern makers and today offer complete design assistance for wood and metal patterns, including close tolerance aluminum die castings. Our highly automated production capabilities enhance quality, reduce scrap and increase production rates. To find our more about what Modern Aluminum can do for your industry, call today.

  • Cypress, CA 714-826-7550

    Hyatt Die Cast & Engineering is a manufacturer of die casting products, including aluminum castings and zinc castings. We offer various products like machined parts, engineered rubber and extrusions. Our team has exceeded clients’ unique expectations since our founding in 1956, and we will work with you from start to finish to ensure all of your needs are met.

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Aluminum Die Castings

Humans have been casting metal for over four millennia. Made of copper, the earliest discovered metal casting is believed to have been created around 3200 BCE. Meanwhile, it appears that the use of iron metal castings originated circa 800 BCE, followed quickly by sand castings in the sixth century BCE. With such a long history together, it is no wonder that metal castings have become such an integral part of the modern world’s commerce and industry. Castings of all kinds play an important role in untold numbers of industrial, commercial and consumer processes and contexts.

One type of metal casting that is heavily used today is aluminum die casting, an efficient and economical casting process that produces widely applicable shapes and products. While aluminum die casting has the potential to be more energy intensive than other metal die casting processes, many manufacturers still choose to engage in the process because of the many benefits it presents. Made from aluminum alloys, aluminum die castings are favored for their light weight, high corrosion resistance, strength at high temperatures, electrical and thermal conductivity and excellent mechanical properties. In addition, aluminum alloys enjoy a high dimensional stability, even when formed into complicated shapes with thin walls. Thanks to these notable attributes, aluminum die castings can be ordered in a wide variety of durable components and shapes.

Among the many industries that take advantage of the assets of aluminum castings are: automotive, construction, hardware, marine, aerospace and plumbing. Their heat resistance and dimensional stability, for instance, make them the perfect match for cast valve covers in vehicles. They work so well in the production of hardware and tools because of their superior resistance to corrosion and high temperatures.

Some of the most common aluminum alloys used for industrial and commercial applications include: duralumin (aluminum and copper), Al-Li (aluminum and lithium), silumin (aluminum and silicon), magnox (aluminum and magnesium oxide) and 2011 aluminum (a combination of seven elements). Alloy choice depends on the needs and environment of the setting. Magnesium alloys, for example, tolerate anodizing treatments very well and are therefore well-suited to the casting of decorative pieces and architectural elements. Al-Li is a great example of an extremely lightweight alloy. Because it is so light, it lends itself extremely well to aerospace applications.

While countless years have gone by and many technological advances have taken place since the inception of casting, the basic metal casting process and the operating principles behind it remain the same. Simply put, metal casting involves melting a metal and forcing it into a mold in order to give it a shape. The process of aluminum die casting takes place in a cold chamber die caster, to accommodate aluminum’s high melting point. It starts with the collection of raw aluminum material, gathered in a reservoir. While it resides in the reservoir, the raw aluminum metal is heated and pressurized until it eventually becomes molten. Once it is molten, the aluminum is forced or injected into a mold cavity, or die, that, as the metal fills it and forms around its contours, gives the aluminum its intended shape. After the molten aluminum has taken on the shape of the mold, it is permitted to cool and re-harden. Once it is hard and cool enough to move, the new aluminum shape is ejected from the mold and labeled as a cast aluminum product.

After a cast aluminum product is ejected from its mold, a manufacturer has a few choices. He or she may choose to prepare it for shipment to customers or send it on for additional processing. Frequently, additional processing proves unnecessary, thanks to the very close tolerances of most aluminum die castings. However, secondary processes and machining are sometimes needed. In this case, aluminum die castings may undergo finishing, deburring, polishing, or plating. Finishing may refer to any number of processes, such as heat treatment, as well as efforts to color or alter the casting surface in any way. Deburring is the process by which burrs, which are unsightly bumps, and other imperfections are smoothed, ground or vibrated away. Polishing, of course, is the process of eliminating smudges and creating shine. Plating, on the other hand, is the manufacturing process by which a substrate receives a thin coating of metal. This may be accomplished through electroplating, wherein an electrical current reduces a conductive metal layer like copper is reduced onto the aluminum, or through electroless plating. Electroless plating, also called chemical or autocatalytic plating, does not use electrical power, instead inducing plating through several simultaneous solutions in an aqueous solution.

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