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Introduction
This article will take an in-depth look at vibration absorbers.
The article will bring more understanding on topics such as:
Metal Shelving Construction and Materials
Types of Metal Shelving
Functions of Metal Shelving
Benefits of Metal Shelving
And Much More…
Chapter 1: Metal Shelving Construction and Materials
This chapter will discuss what metal shelving is, its construction, and materials used in metals shelving.
What is Metal Shelving?
Metal shelving is storage space with compartments and partitions where tools, equipment, books and files are packed in or where some chemicals in laboratories are packed in. Metal shelving is an invention that offers storage solutions for a diversity of industries.
Metal Shelving Construction
Typically, the construction of metal shelves involves the drawing and the dimensioning of the proposed metal shelf. It then includes market surveying and procurement of the materials needed, marking out and cutting of the materials. The materials are then welded together, and the smoothing, and filling of the work are done. The final stage is the painting stage, to protect the shelving material. The metal shelf is fabricated so that it will be economically cheap and meet the standards in the market.
Materials Used to Fabricate Metal Shelves
The various materials used in fabricating metal shelves include:
Stainless Steel
Steel is one of the most popular materials used for fabricating metal shelves. This is so because of steel’s properties of being durable and versatile. Many businesses prefer stainless steel for their shelving requirements because steel has been proven to be stronger than other shelving materials.
Stainless steel can withstand heavy weights and high temperatures and is safe for usage. A good example is the food industry in which they choose shelving units that are constructed using stainless steel because it is capable of supporting heavy loads of food stock and drinks supply. Besides that, the cleaning of steel is easy and it’s less prone to damage. A shelving unit of top quality may have a longer lifespan than other materials used for shelving.
Steel is an alloy of mainly iron, tungsten, carbon, manganese, and chromium. The ratio of these elements within the steel alloy affects its strength. For instance, steel with a high carbon content means that it’s much stronger than steel with a low carbon content. Therefore, steel is a metal utilized for drinks cans and industrial shelves and is widespread over a great diversity of industries.
Different properties of steel are listed below:
Tensile Strength
The tensile strength of a material is defined as how much stress the material can take from a bearing load. Steel has a magnificent tensile strength amount, therefore it cannot be easily fractured or easily broken.
Steel Ductility
Though steel possesses high tensile strength, it also possesses a lot of ductility, meaning that it can be molded with great ease into a variety of shapes without being fractured. This also means it is malleable and can be compressed into sheets with different thicknesses.
Steel Durable
Since it is a hard alloy, steel possesses a very high resistance to general wear and tear and therefore can be used for a wide variety of applications for long periods of times.
Attractive Luster
Steel has a shiny lustrous appearance making it an attractive metal to use.
Rust Resistant
The resilience of steel to rust is affected by its makeup. As an example, stainless steel containing molybdenum, nickel, and chromium exhibits high resistance to rust property, making it a more durable material.
Chrome Wire
Chrome wire shelving is a smooth, plated shelving with an appealing and aesthetic appearance. Steel is used to form the wires and uprights of chrome wire shelving and provides its strength. Chrome wire shelving is exceptionally strong, capable of holding up to 800 lbs. at a 48 in. height. Since chrome wire shelving reflects, it can brighten a storage area and have a sanitary clean appearance.
A key factor regarding chrome wire shelving is how it allows water to pass through it to the floor of a storage unit. This is important in regard to fire inspections and fire prevention.
The weight of chrome wire shelving varies in accordance with the gauge of steel that is used to construct it. The various gauges of steel used to produce wire metal shelving include 12G, 18G, 20G, and 22G with the higher numbers indicating lighter shelving units. For example, 12G shelving holds more than twice 22G steel.
Chrome is also utilized in other facilities, including offices, dormitories, and stores as display units and utility rooms. Chrome when used for shelving is elegant and clean looking. Chrome wire shelves would be a wise choice in place of stainless steel shelves, in case you have a limited budget and cannot afford stainless steel. This is so because both materials have a long lifespan compared to other metals used for shelving.
Wrought Iron
Wrought iron is also among the metals that are suitable for custom made metal shelving units. This type of metal is mainly used for making furniture because of its versatility, durability, and elegance when it comes to designs. Besides all these splendid properties of wrought iron, this metal also has the water resistance property, can bear any load, and is less prone to damage. Regardless of the high cost of wrought iron, it is worth it to use wrought iron for your storage needs, such as making metal storage cabinet units. Wrought iron has a good quality, is dependable, and has an aesthetic appearance.
Aluminum
Many of the properties of aluminum are the same as those of steel. These properties include durability, ductility, and electrical and thermal conductivity.
Epoxy Coated Wire Shelving
Epoxy coating is baked onto wire steel shelves and uprights and functions as an additional layer of protective material. It is a type of coating that is ideal for food handling operations such as kitchens since it does not tarnish and prevents the development of bacteria.
The sprayed-on epoxy coating is capable of withstanding cold temperatures and damp conditions. The extra protection it provides makes wire shelves long lasting, reliable, secure, and ideal for storage of a wide variety of materials.
Other properties of aluminum are listed below:
Lightweight Properties
Aluminum is a popular choice that is used in the fabrication of industrial shelves simply due to its lightweight, meaning that aluminum shelves can be easily maneuvered around with great ease. Furthermore, the strength of aluminum can be topped up by modifying the composition of the alloy.
Corrosion Resistant
Aluminum is naturally resistant to corrosion because of its protective oxide coating. Aluminum shelving is highly resistant to corrosion.
Impermeable and Odorless
Aluminum shelving is impermeable and odorless; therefore it is a good choice for metal shelving used in laboratories where liquids are stored.
Recyclable Properties
Aluminum is eco-friendly and is also known for being 100% recyclable and it does not require a lot of energy to be made into something new. Therefore aluminum shelving can be recycled.
Copper
Copper is an attractive metal that is also popular for making industrial shelves. It is a famous choice for interior designs. Copper is highly resistant to corrosion and is also strong and possesses high conductive properties.
Other properties of copper are listed below:
Non-Magnetic Property
Because of its non-magnetic property, copper is suitable for making shelves for the storage of metals.
Antibacterial Copper
Bacteriostatic agents and fungicides are known to be present in copper. Because of copper’s hygienic properties, the spread of bacteria can be slowed down.
Chapter 2: Types of Metal Shelving
The different types of metal shelving include:
Clip-Style Steel Shelving
Generally, steel shelving is adjustable, affordable, and durable. These qualities make it fall among the popular types of metal shelving in the industry, and in retail settings. Clip-style steel shelving provides all the qualities of steel and the added convenience of compression clips that meet your needs by allowing for an easy shelf configuration.
Steel is able to handle heavy loads and has a long lifespan, meaning it's ideal for applications that are heavy duty. However, steel shelving is mostly used to store cartons or for the storage of relatively small items. Still, clip-style steel shelving can store almost anything you need them to, as long as it’s within the load capacity of the system and there is a proper configuration of the units. With fully adjustable shelf heights, steel shelving is able to handle items of most shapes and sizes.
Bulk Rack Shelving
Bulk rack shelving is the way to handle wide or bulky items for warehouses and owners of distribution centers. Bulk rack shelving is also known as wide-span shelving; these systems are usually boltless, with easy assembly and adjustment.
These systems resemble standard pallet racks compared to other types of industrial metal shelving. They are even made using horizontal beams and vertical uprights. Wood, wire, or metal are choices that can be used for this type of shelving. Bulk rack shelving may perfectly fit the bill if you want to store medium to heavy, extra wide items.
Rivet Shelving
This type of shelving is the best choice for those who put a premium on durability and convenience. This is a unique design that does not require any clips or bolts but is able to withstand heavy loads. It is also fully adjustable. However, it must be kept in mind that there are many types of rivet shelving, and some of them can handle heavier loads than others.
The actual shelves on rivet systems can be fabricated using particle board or metal wiring. Particle board tends to be cheap, but it can be prone to extreme temperatures and moisture where wire isn’t.
Wire Shelving
This type of shelving is not capable of withstanding the heavy loads that can be taken by common warehouse shelving. But it has higher product visibility and better air circulation. Of course, it can’t be said that wire shelving is only suitable for lightweight items.
Industrial wire shelves can often handle heavy loads with ease, but this will only depend on the type of wire shelf used.
Clipless Shelving
This type of shelving is often classed as a type of backroom shelving. These systems have all the easy assembly and adjustment advantages that most types of backroom shelves have and they are also extremely versatile. They can handle more than 500 pounds in most cases and have a wide range of industrial applications outside of backrooms and stockrooms.
Clipless shelving may be a good option if you might need to change the layout of your warehouse on the fly. They may also be a good choice if you simply want a shelving system that can be temporarily used and disassembled with ease.
Boltless Shelving
Boltless shelving fits heavy-duty storage needs. It possesses a highly versatile property and can be easily configured thanks to its boltless design.
The connection of the shelving is made via rivets rather than bolts and nuts and adjustment of shelves in very increments is possible depending on your storage needs.
Mobile Shelving
Mobile shelving is preferred when space utilization is a priority. These systems are set on a track rail system, with the ability to open the individual aisles as needed, and they fall among many of the most space-efficient choices. Mobile shelving is often used in offices and storerooms, and they are customized to store archives or small parts.
One disadvantage of these systems is that the aisles must be opened using a wheel crank. This takes time and may be difficult depending on the weight of the items on the shelves. To help solve this problem, a mechanized system is installed. This mechanized system can be controlled from a terminal or computer, but this increases the overall cost.
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Chapter 3: Functions of Metal Shelving
This chapter will discuss the various uses of metal shelving, including the differences between steel and rivet shelving. It will also contrast wire and wood shelving for closet storage.
Uses of Metal Shelving
The various uses of metal shelving include:
Storing Heavy Items
Metal shelving is used to hold heavy loads, unlike plastic shelving or shelving made from other materials available. This means the creation of more space in a storeroom or warehouse because the items can be stacked higher, using less square footage.
Storing Business Documents
Metal shelving is ideal for the storage of documents. Most of the companies fill banker’s boxes with years of back data, which are therefore stored on wire shelving in a routine. When metal shelving is used, the business does not have to worry about the collapse of the shelves over time. It allows for the finding and relevant accessing of documents easily by people.
Temperature Controlled/Cold Storage
Wire shelving is utilized in most industries because it can withstand a range of temperatures. In the IT department, it is ideal as a server rack, or as a refrigeration unit at restaurants or grocery stores. Metal shelving allows for less building up of condensation and keeps items cold due to its flow-through ventilation.
Food Storage in an Industrial Kitchen
Wire shelving is used in many commercial kitchens. Since these types of shelving allow for the flow of more air between the shelves, food can remain fresh for longer. In industrial and commercial kitchens, large inventories of frozen or fresh food are stored and their access is needed quickly. Wire shelving brings the best suitable solution for this.
Retail Shelving
To add on top of weight and ventilation benefits offered by metal shelving, it also brings a cleaner look when utilized in a retail setting. Because of its visual merchandising, it is standard in a retail setting.
Safely House Industrial Chemicals
In most industrial settings, products that are highly corrosive are used for a variety of applications. Integrity of shelving units is crucial, because if a shelving unit fails it is possible for dangerous chemicals to create a hazardous situation. The drums can be easily and safely stored by metal shelving. The labels can be seen clearly with metal shelving; so that you can know the contents and that they meet all required regulations for storage and shipping.
Bins and Parts Storage
Versatile storage solutions are needed if you run a repair shop. With metal shelving there is a high visibility, but bin systems can also be added for keeping track of smaller parts easily.
Backroom Organization
One of the most popular uses of metal shelving is its general use. Because of its durability, versatility, and visibility, it is a common choice for the organization in a storeroom. Heavy document boxes or parts are easily stored in one area, while daily business items and supplies can find a home on other shelves.
Hotel Laundry Rooms
Metal shelving is ideal for storing laundry, cleaning supplies, and extra linens. The mounting of the shelves can even be done over the washers and dryers to create more space.
Industrial Steel Shelving vs. Rivet Shelving
This section will compare steel shelving with rivet shelving.
Industrial Steel Shelving
The other name for industrial steel shelving is clip shelving or metal shelving. For storage environments that require accessories like dividers, modular drawers, and cabinet doors to separate and organize products. Metal shelving is famous due to its ease in reconfiguration for the evolution of workflow processes. This type of shelving can be customized to fit the needs of your picking process.
In steel clip shelving, there is an increase in weight capacity per square foot of shelf space than other types of shelving. If there are situations that require bulk shelving, rivet shelving is the solution to store cases of products. Rivet shelving is a simple storage solution. Hardware like nuts and bolts is usually not required in rivet shelving units.
The rivets on the shelving beams can slide and lock in place when they are connected to their corresponding uprights. Because of its design, rivet shelving brings more options for height than steel clip shelving. To create a surface for storage, wire decking or particle board sits on the uprights and beams.
Industrial Steel Shelving Advantages
For warehouses and large storage facilities, industrial steel shelving is the gold standard because of its efficient design, durability and heavy-duty weight capacity per shelf. Steel shelving has improved stability and solid structural integrity, and therefore allows you to make the most of your storage space by storing items higher. The configurations for metal shelving are open and closed. Open steel shelving has a high accessibility and its strength is increased by using braces for added strength and stability. Due to the closed side and back panels, closed shelving provides added rigidity and support.
Steel Shelving Pros
High grade steel that is durable
Increased shelf weight capacity
The weight capacity is easily suited by adjusting it
Space is optimized by creating multi-level storage structures
Excellent access
Aesthetically pleasing, and perfect for retail front applications
Steel Shelving Cons
It is slightly more expensive than rivet shelving
Rivet Shelving
For warehouse storage, rivet shelving provides a versatile style of shelving. Rivet shelving has a simple design of interlocking rivets and teardrop holes. Due to this, this type of shelving can be quickly installed and with ease without using additional hardware and offers a stable storage solution.
Rivet Shelving Pros
Easy installation
Versatile
Good access
Rivet Shelving Cons
Not customizable
Storage applications are few
Shelf weight capacities are low
Both steel and rivet shelving have their place in the warehouse. However the biggest advantage of steel shelving is its ability to expand. This means that the creation of multi-level platforms can be done by adding units on top of each other.
Comparing Wire and Wood Shelving for Closet Storage
Nowadays, closet storage can be hard to come by, especially if the house is smaller. So for keeping the house clean and organized, along with sanity preservation, making the most of that space is critical. The type of shelving used can make a big difference. One can choose between two types which are wire or wood closet shelving. Both types of shelving have their advantages along with disadvantages, and often one type is the most suitable for a certain closet than others.
Wire Shelving
For so many different areas of the house, wire shelving is the perfect option. It doesn’t matter if it's your pantry, garage, or linen closet. Wire shelving is made from industrial grade steel and then finished with an epoxy coat, offering it a durable, smooth finish. With an epoxy coating, rusting of the shelves is prevented; they will not discolor or peel. In addition, it won’t become sticky over a period of time, and chips, corrosion, and chemicals are resisted.
Wire shelving not only lasts for a long period of time, but also provides plenty of ventilation. These ventilated systems offer improved air circulation, improved visibility of stored items, won't warp or collect moisture, are extremely durable and maintenance free. This makes them the best solution for the places where plenty of airflow is required, such as linen closets, pantries, or shoe closets.
Another great advantage of wire shelving is that there are a variety of styles and depths that can be chosen from. They are also fully customizable to whatever area they are needed for. Wire shelving can be utilized in small hall closets to make the most out of storing extra towels or blankets without having to worry about debris build-up or dust.
Wood Shelving
Wood shelving is another good type of shelving that can be used in many areas of the house. Wood shelving has high durability, is sturdy, and provides plenty of finish options. If you want a more high-end look for your closets, wood shelving is the best way to go.
With wood, there are multiple ways one can go as far as design and in any setting, it will typically look good. Wood can be matched with just about any decorations; therefore it is a great versatile option for shelving. This works well with a walk-in closet, because wood is a cost effective way to achieve a more elegant design. Plus wood can be custom made just like any other shelving so that it can fit in any closet in any home.
Wood can also be aesthetically pleasing to the eye, but it requires a little bit more maintenance. Wood does not have the ventilation properties possessed by wire shelving, and therefore dust has to be cleaned a little more. Additionally, the place where you have wood shelving must not be susceptible to too much moisture or heat because it can warp the wood and cause it to break. If one is to choose wood shelving, they must understand that it requires a little more care.
To help the wood shelving last longer, time must be taken to keep the wood shelves in top shape. A tip when using wood shelving is to keep the heavier items towards the edges. That way, the chances of sagging or warping are reduced.
Chapter 4: Benefits of Metal Shelving
Metal Shelving can have various applications such as in:
Kitchens
Closets
Bedrooms
Offices
Laboratories
Class-rooms
The following sections will discuss the benefits of metal shelving.
Drawbacks of Metal Shelving
Metal shelving has notable drawbacks, which can be:
Cost-Prohibitive
Since industrial shelving is fabricated from tough durable steel designed to last, it is more expensive than other warehouse shelving types. For small warehouse operations with low volume or limited storage space, the best option for your warehouse may not be steel shelving.
Permanent
Besides being durable, steel shelving is not easy to uninstall or reconfigure. The process of installing steel shelving is more complex than other shelving types that involve welding for added support and strength. This makes the reconfiguration of steel shelving difficult if you need to change or expand the layout of your warehouse.
However, these metal shelving drawbacks are outweighed by the metal shelving benefits.
Benefits of Metal Shelving
The benefits of metal shelving include:
Customizable Shelving
Wire shelving is found in a variety of sizes, shapes, and colors. As an example, popular finishes include nickel chrome plated, zinc plated, antimicrobial, and black/white epoxy finish.
As wire shelving is easily customizable, many designs are available. Modern shelving units could include a gold finish with brown wooden shelves.
For simple shelving, consider a sleek white epoxy wire rack. Metal shelving is easy to paint, which leads to its easy customization. Metal shelving is also available in many forms, such as closet organization, freestanding shelving, kitchen islands, wire racks, etc. There is always a unit to suit the exact needs. Metal shelving is also reconfigurable in case one changes their mind about the structure of the shelving.
Durable Shelving
Metal shelving; specifically wire shelving requires much less maintenance than wood shelving. Wood shelving often requires refinishing over time and since it gets scuffed, dented, warped from the elements it needs periodic treatment. On the other hand, wire racks only require a quick wipe down occasionally since they do not collect as much dust. Most wire shelving can hold around 200 pounds, depending on the design. But however, there are also shelving units that are industrially welded that can hold up to 800 pounds.
Cleanliness of Metal Shelving
In metal shelving, specifically wire shelving, there are gaps between each individual wire. This makes less dust build up over time and less cleaning is required. Since less cleaning is required, you will not have to take everything off your shelves whenever you want to wipe it down thoroughly. The wire racks practically do all the work instead of you, allowing the dust to fall right through and therefore collect on the floor, making it a much easier surface to clean. Wire shelving is long lasting, functional, and clean.
Protection of Goods
The goods are placed on shelves, and hence they are prevented from contacting the warehouse floor, and there is insurance that the packaging of the goods will not be broken.
Reduce Time Cost
To facilitate positioning and access, the goods of the same variety can be put together. This reduces time cost and therefore labor cost.
Improve the Efficiency of Warehouse Access
Storage racks can be used together with elevators and forklifts, so that there will be an increase in the efficiency of entry and exit.
Full Utilization of the Upper Space
The shelves' heights can be set to the unused upper space of the warehouse, and the goods can be placed without stacking up as before, in a high place.
Anti-theft
Since the goods are placed clearly and positioned accurately, counting the goods is convenient, and the shelves are neatly arranged and can be seen at a glance, so there cannot be anyone stealing.
Conclusion
Metal shelving is a great solution when storage space is limited. It is durable and therefore can handle huge loads. There are different types of metals that can be used to construct a metal shelf including steel, copper, wrought iron, etc. Each type of metal offers its own advantages and disadvantages. Metal shelving has shown greater strength in terms of the amount of loads that it can handle than other types of shelving.
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