Find industrial gears manufacturers and industrial gears suppliers from IQS Directory. Refine your search below by location, company type and certification to find industrial gears manufacturers and suppliers. Use the time-saving Request for Quote tool to submit your inquiry to all the industrial gears companies you select.
Industrial gears can simply be used to transfer rotational motion, or the interlocking of gears with unequal diameters can produce a change in rotational speed and rotational force (torque). Gears are used extensively throughout industry, and they are essential to the functioning of many kinds of industrial equipment and products. Many manufacturing equipment varieties depend on gears as their source of movement. Bevel gears, spur gears and other gear varieties are necessary in all vehicles for the transmission of rotational motion between an engine and a vehicle's moving parts. Materials handling, food processing, textile manufacturing, clock making, heavy industrial mining equipment and oil rigging equipment depend on gears for the transmission of motion as well. Compared to gears applied in commercial and consumer products contexts, industrial gears are usually characterized by heavy duty construction and durable metal composition.
Spur gears are the simplest and among the most common industrial gear varieties. They are also known as "straight-cut gears" and feature straight teeth radiating in alignment with their axes. Spur gears are often used as sprockets, which are thin gears with teeth that lock easily into roller chains. Sprockets act as a non-slip pulley for power transmission applications; they can be used in combination with bicycle chains, tank treads and other similar chain or tread based movement apparatus. Cylinders or rods with straight teeth are splines, which are used to transmit motion laterally. Planetary gears are among the more complicated gear systems. They contain one central spur gear, or "sun gear," surrounded by three or more "planet gears;" the exterior gears interlock with the inward-facing teeth of a larger internal gear, increasing the output speed of the large outer gear through rotational torque applied to the internal sun gear. Planetary gears and other gear configurations like helical gears and differential gears are by nature much more complicated than spur gears. Spur gears can be used in simple and complex applications, but planetary gears are used in drivetrains and other applications where complex gear ratios are required for the smooth transmission of torque. Because the range of contexts in which gears are applied is so wide, consultation with gear manufacturers in advance of purchase of a gear system is advisable.
Industrial Gears - The Adams Company
Industrial Gears - The Adams Company
No matter how advanced your industrial gears are, to ensure your machines are performing to your expectations and meeting your production demands efficiently, you will need to make sure that your machine's parts, specifically the gears, are working fine. To make sure your industrial gears are in good and working condition, here are a few tips to follow -
Prepare maintenance plan - Every technical routine should be exercised as planned. Ask your process engineers to prepare a plan for the care and maintenance of your industrial machinery. While creating the plan, include all the essential and recommended routines of cleaning and maintenance. It should be like a checklist that you work with in your everyday life. In this plan, there should detailed routines of all the tasks that your engineers and maintenance people have to perform.
On-site pollution and dust management - In addition to this, you should also ensure that there are proper arrangements for dust and pollution management on your site. The absence of a pollution control system may affect your machines and their production quality to a great extent. The layer(s) of dust and pollutants can influence the smooth and controlled rotation of gears, hence, the quality of the production. One way or another, it adds to the overall production cost of the plant. Many process machines, including the production machinery, power generators, and air conditioning systems, generate a heavy amount of pollutants and particulates that reach all over the plant due to a lack of proper pollution management system.
Placement of support tools - Your engineers should follow a systematic style of working. That means, when they work, they should have all the tools with them, to avoid any space for mistakes. You need to double check that all the support tools are placed near the machine. For this, you will have to make provisions for tool kits as well as testing and safety devices, near the process machine. Tool belts that you can wear around your waistline while working on the machine maintenance job are an ideal choice. Additionally, you should make sure that the engineers, that have been assigned the task to test out the sufficiency of your machines' industrial gears, have good working knowledge.
Visual inspection before every production cycle - A quick inspection before production begins can help you save big on your fuel charges and ensure quality in your production. Open the gearbox, and have a look at the position of everything that is visible at the first glance. It would be ideal to note down every setting that you see. Alternatively, you can use a HD camera to capture the setting in a quick blink.
Inspecting the source of heating - Overheating in the gearbox can be detrimental to the operation of your machine. Smoke coming out of the shaft, discolored paints, melted plastic body, over-consumed oils, etc. are some possible signs of heating in the gearbox. You have to remove and fix all the sources that cause gearbox to heat up unexpectedly.