Foam Fabricating/

Foam Cushions

Foam cushions are foam products used to create a soft surface on which or against which a person or sensitive object can rest. A foam is any material into which gasses like air are injected and trapped. When certain polymers like polyether and polyurethane are foamed, they make excellent cushions.

New Dimension Industries
Carlstadt, NJ
800-251-7462
NDI offers a variety of flexible plastic foam products, including state-of-the-art foam cushions. NDI produces one off samples alongside one million part orders in their modern factory. NDI specializes in the fabrication of reticulated foams and produce a wide variety of fabricated parts across a broad range of industries. Choose NDI for all your foam needs!
PAC Foam Products Corporation
Costa Mesa, CA
714-662-0277
For more than 30 years, PAC Foam Products Corporation has been a respected, innovative fabricator of foam cushions and related products for a variety of industries and firms, across the nation and internationally. PAC Foam Products distinguishes itself in five vital ways: customer commitment, extensive product knowledge, integrity, product quality and reliability.
American Excelsior Company
Arlington, TX
Locations in OH, TX, IL, WI, WA - 800-777-7645
Time-honored solutions coupled with a nationwide presence has made American Excelsior thrive as a leader in the flexible foam, erosion control and excelsior wood fiber industries. With 9 locations and multiple manufacturing plants, American Excelsior offers complete lines of protective foaming products- such as their quality line of foam cushions- and serves a wide range of industries.
TMP Technologies, Inc.
Buffalo, NY
866-728-1932
TMP Technologies, Inc. is a specialty contract designer and manufacturer of components and assemblies using foam, rubber, plastic and metal. They are your pivotal answer for turnkey solutions in: high precision foam conversion and assemblies, custom rubber molded OEM components, and specialty foam formulations and material. For quality foam cushions, choose TMP Technologies.
American Foam Products
Painesville, OH
440-352-3434
American Foam Products supplies numerous foam cushions in various densities, shapes and sizes. American Foam Products is large enough and small enough to meet your requirements on a personalized basis. Their continuing success involves product quality in their matrix of products and services. Please Call AFP today or go to their website to read their full product descriptions.
FoamPartner/ Swisstex, Inc
Piedmont, SC
864-845-7541
The FoamPartner Group utilizes state-of-the-art manufacturing and processing technologies to produce quality foam cushions and other special foams and manufactured foam products. FoamPartner always combines the manufacture and supply of special products with customer-oriented service, ensuring their customers go home happy and satisfied after every single FoamPartner experience.
Wisconsin Foam Products, Inc.
Madison, WI
800-989-3626
Since 1985, Wisconsin Foam has maintained a singular focus on providing integrated foam cushion solutions to companies that span a broad spectrum of market segments throughout the United States. By creatively utilizing our integrated in-house capabilities, Wisconsin Foam is able to maintain complete control over all quality, pricing and delivery specifications.
Thrust Industries
Evansville, IN
800-467-6730
Thrust Industries is committed to quality in everything they do, from their technical knowledge to their customer service. The entire team at Thrust Industries is devoted to developing high-quality foam cushions for your business and delivering them exactly when you need them. Thrust has served the needs of customers across the globe for over three decades- become one of them today.
Allied Aerofoam Products, LLC
Tampa, FL
800-338-9140
Allied Aerofoam is the largest independent foam cushion manufacturer in the United States with numerous facilities featuring state of the art techniques and machinery. The most experienced personnel in the industry craft foam to demanding specifications utilizing computerized contour cutters, high speed band saws, die presses and water jet cutters.
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Industry Information

Foam Cushions

Foam cushions are a common use for both open cell foam and closed cell foam and are found in a range of applications including furniture, foam padding for carpets and upholstery, sports equipment and goods as well as yacht mattresses, bolster cushions, window seats, RV seating and fitness equipment. Foam is a lightweight, versatile and polymer based material that has a spongy feel because of the numerous gas bubbles trapped in the polymer. There are a number of different types of foam that are commonly used, and foam cushions can be made from almost any one. However, the most popular type used is polyurethane foam. It is low compression open celled foam and provides an ideal fabrication material for cushioning and padding use. In open cell foam, the cells or bubbles of the material are interconnected instead of being separately sealed compartments. Therefore, there is a softer feel to open cell foam than to closed cell foam in which the cells are arranged in a compact configuration. Other types of cushioning foam include: polyether foam which is a low cost type of foam that is also widely used for packaging, cushioning and acoustics.

The main purpose of foam cushioning is to add a level of comfort and shock or energy absorption to both stationary applications such as household furniture as well as those in transit such as automotive seating. In packaging and transportation, cushioning protects products against damage from drops, bumps and mishandling as it is placed around the object and absorbs the shock, preventing damage. In other uses such as insulation, construction sealing and positioning for a number of applications, foam cushions are an important accessory to those existing structures. As with other foam materials, the variety available within foam cushioning is almost limitless as foam fabricating methods, include foam cutting, can be used to achieve any shape, dimension and size. Foam cutting methods include die cutting, hot wire cutting and water jet cutting, although molds can also be used to fabricate very specifically shaped objects. Stock cushion shapes include square, wedge, triangle, cylinder, semi-circle and custom designs. Physical characteristics such as foam density and thickness will be dependent upon the specifics of its intended use in terms of required comfort and frequency of use. Cushions intended for daily use such as furniture, automotive seat cushions and more require high density foam in order to ensure a long product lifespan before replacement is required.