Die Cutting/

Die Cut Foam

Die cut foam products are shapes cut out of foam sheets by a die cutter. Die cutters are stamping or rolling tools that cut specially designed shapes out of flat sheets. Die cutters can also be used to cut shapes out of metal, plastic, wood, rubber and other materials. Die cut foam is used to make several different products.

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Thrust Industries
Evansville, IN
800-467-6730
For more than 35 years, Thrust Industries has served its customers with the best products. We can die cut foam as well as many other materials. Our company is ISO 9000:2008 certified and is committed to doing the job right, the first time. At Thrust, we have the attitude of putting the needs of our customers first. You will find your parts cutting solution with us.
 
Design Converting, Inc.
Grand Rapids, MI
616-942-7780
Design Converting provides creative solutions and unparalleled quality. Cutting capabilities include plastic cutting, die cut foam, tape cutting, rubber cutting, paper cutting, felt cutting and a variety of other materials. Samples, prototypes, long or short runs, all with the industry's best lead times. We are a provider of ISO 9001:2000 third-party system registration and are accredited.
 
PAC Foam Products Corporation
Costa Mesa, CA
714-662-0277
Engineering, designing and fabricating flexible and rigid foam for the least to the most sophisticated specialty applications since 1977, including your needs for die cut foam. Besides die cut foam, our complete capabilities include slitting, splitting, laminating, assembly, distribution and much more! We are set apart by our commitment to quality, our reliability and our experience.
 
Premier Seals Manufacturing
Akron, OH
877-771-6766
Cutting and fabricating of non-metallic gaskets from a variety of materials: Neoprene, Buna-N, EPDM, Viton, Silicone, Natural Rubber, die cut foam and much more! From your most common washer type gaskets to your most intricate detailed gasket designs, we cut to your specs with the highest quality in mind. Fast prototypes, short or long runs - we welcome all requests!
 
Gardico
Seattle, WA
800-537-9663
Gardico has been providing superior die cut foam to industrial customers since 1977. Our capabilities satisfy needs for standard and custom gaskets, pads, insulators and decorative pieces in quantities from 5 or 10 to tens of thousands. We work with stock or customer provided materials: rubber, foam, vegetable fiber, cloth, cork, felt, gasket sheet, thin plastics and foils.
 
Jonco Industries, Inc.
Milwaukee, WI
800-236-7311
Innovative, practical and economical solutions for product packaging, warehousing and fulfillment. Specialty die cutting or water-jet cutting of metal, rubber or plastic, plus printing and die cut foam production. JONCO`s die press and water jet cutting machinery expertise includes custom logos. Superior quality even under tight deadlines for prototypes or full production runs.
 
New England Gasket
Bristol, CT
860-584-2724
We are a leading manufacturer of custom and prototype die cut foam and other materials through volume production; we work with you to meet your specialized requirements. We have over 50 years of experience in cutting non-metallic and metal parts. We strive to provide the best possible prices, the best-quality products and on-time deliveries to a wide range of industries.
 
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Industry Information

Die Cut Foam

Die cut foam offers shock and vibration absorption when used in packaging, inserts, insulation, and cushioning. Gaskets, seals, cushion pads, insulators, vibration mounts, sound dampening products and a wide variety of other products can involve die cut foam in some way. Die cut foam is especially popular as a permanent packaging and cushioning material. Many expensive, portable electronics or other sensitive equipment that is stored in casings while not in use or for travel are secured in their cases by specially-shaped, die cut foam products. Camera lenses, for example, can be protected by carefully formed, die cut cushions that are long lasting and impact-absorbent. Die cut foam is also popular as an acoustically absorbent material for use in recording studios and radio stations. Also, novelty products like sports team promotional materials are often made of die cut foam.

All die cut foam products are made in die cut machines. Every die cut machine can be specially configured to create a specific shape. During the process of die cutting, thin blades, called dies, are used to cut out shapes in various types of materials. Different types of die cutting include flat and rotary laser die cutting, blade type rotary die cutting, ultrasonic die cutting, and steel rule die cutting. Die cut foam can be produced by any of these types of die cutting. A foam is technically any material in which gas bubbles are suspended. In the context of die cut foam products, foamed synthetic polymers are the most common raw materials. Neoprene, polystyrene, polyethylene, PVC and polyurethane are just a few examples of common raw materials that are turned into die cut foam products. Each raw material offers different qualities of softness, strength, durability, shelf life and resistance to high or low temperatures. Carefully selecting the right die cut foam material for its application is important for every professional considering the use of die cut foam products.

Die Cut Foam
Die Cut Foam Image Provided by Thrust Industries