Vacuum molding is a type of manufacturing method that takes thermoplastics and forms them through a molding process into a wide variety of plastic products. It offers low tooling costs, quick start-up and cost efficiency for small to medium production runs. The food and beverage, sporting goods, electronics, medical, appliance, automotive, cosmetics, telecommunications and commercial goods industries all use vacuum forming processes that heat a sheet of plastic material and shape it through a mold, adhering it by use of a vacuum pump system that rids the molding area of air.
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Valk Industries, Inc.Greeneville, TN 423-638-1284 Valk Industries, Incorporated is a long standing family owned corporation focused upon quality, service and reliability. Products and services include quality vacuum molding, in addition to other professional services, such as CNC and conventional machining, material management and direct shipping. You can depend on Valk Industries like family.
Conlet Plastics, Inc.New Milford, CT 860-354-0885 Located in New Milford, CT, Conlet Plastics has over 40 years of combined experience with plastic manufacturing, including first-rate vacuum molding, in addition to a variety of expertly managed products and services. Every project is given cost-conscious consideration and careful review to forestall production problems and the optimum combination of price, quality, and on-time delivery.
Asheville Thermoform Plastics, Inc.Fletcher, NC 828-684-8440 Increase your productivity by choosing Asheville today! Their quality, custom products & services will not disappoint, including their excellent vacuum moldings that is sure to leave you & your company successful & satisfied. The specific handling requirements of your product can be easily incorporated into the design & fabrication, lending them to a wide range of possible applications.
InterTrade IndustriesHuntington Beach, CA 800-944-9277 InterTrade Industries is a leading provider of plastic thermoforming, vacuum thermoforming, pressure forming and CNC routing of all plastics with thickness ranges from 0.005" to 0.5" (clamshells, etc.). In-house tooling, product design and prototyping. ISO 9001:2000 certified (manufacturing and design).
Engineered Plastic Products, Inc.Stirling, NJ 800-304-3774 For over 40 years, EPP has been providing vacuum molding services to customers such as NASA, Boeing, Johns Manville, Beckton Dickinson & the U.S. Postal service. This commitment to customer service in all phases of manufacturing from design to engineering to production is why they have considerable recognition as an outstanding source for formed & fabricated thermoplastic products.
Packateers, Inc.West Chester, PA 800-353-4750 Packateers, Inc. was originally created in 1963 as an engineering/sales firm for blow-molded and plastic extruded products. Over the years they have expanded their product line to include a wide range of superior products and services, such as vacuum molding and vacuum and injected molded parts, custom, printed and stock bags and cases for all uses.
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The most common products made from vacuum forming processes are plastic packaging. The three different types include blister packs, clamshells and plastic trays, all of which are used to protect, transport and display many different commercial products for sale. Many different plastics are used, including polyester (PET), used for packaging, high density polyethylene (HDPE), which makes bottles and bags, polyvinyl chloride (PVC), used for food wrap, vegetable oil bottles and blister packaging, polypropylene (PP) food containers and caps, high grades of polystyrene (PS) which are best for products like disposable plastic silverware, CD cases and cartons. Other materials that may be used in plastic forming services include acrylonitrile butadiene styrene (ABS), acrylics, polycarbonate and Kydex, which is a PVC-based thermoplastic.
There are different methods of plastic forming, the most popular of which is vacuum forming. Vacuum forming, also called thermoforming, is one of the oldest plastic forming techniques. The process begins when a plastic sheet is fed into an extruder, heated in an electric, infrared or natural gas heater and then transferred to a forming station where two mating molds made of aluminum enclose the sheet. A vacuum removes all the air from the molding environment, forcing the sheet of plastic to adhere with the two molds. After the newly formed part has dried and cured, it is ejected from the mold and trimmed if necessary. Pressure forming and twin sheet thermoforming are slightly different techniques. Pressure forming uses the vacuum environment and additional air pressure to increase the tightness of the sheet to the mold to create more detailed products. Twin sheet thermoforming takes 2 separate sheets of plastic, forms mirror images of each other, and then welds them together, forming a hollow product with a small seam running down the middle. Most plastic parts formed through all of these processes must have a shallow depth and are 3 dimensional.