Resistance temperature detectors, also known as resistance thermometers are used for accurate and reliable temperature measurement in a wide range of applications. Usually made of alloys such as nickel, copper, nickel-iron or most commonly platinum, resistance temperature detectors, or RTDs, are gradually replacing thermocouples for many temperature measuring applications.
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Resistance temperature detectors are characterized by their linear change with respect to the relative temperature and work based on the acting principle that the change in electrical resistance of specific metals as a result of temperature is predictable and measurable. The main advantages to using resistance temperature detectors are in their provision of stable output over time as well as accuracy and repeatability in measurement recording. For many applications, accuracy in temperature control and measurement is vital, and temperature sensors are an important element of this. There are three main categories of RTDs: film, wire wound and carbon resistors. Film detectors contain a layer of platinum and are able to quickly determine temperature. Thin film resistance elements offer lower resistance and tend to be less costly. However, wire-wound thermometers are able to be used with great variations in temperature, while still producing relatively accurate temperature readings.
The devices work by using a power source, or small current, to pass through a device and help to measure the temperature of a material or substance based on its level of resistance. Resistive heating, mechanical strain and wire resistance can all affect the accuracy of the temperature reading of a RTD and therefore careful considerations should be undertaken with regard to material choice and application. The number of wires used in resistance thermometer can also affect the accuracy of the measurement with three-wire being the most widely used type of RTD as it is suitable for most purposes. Four-wire RTDs are used for processes where accuracy is essential. Despite their accuracy, there are a number of disadvantages to resistance thermometers including their potential limitations with regard to operating temperature range. Unlike thermocouples that are able to be used with extremely high temperatures, RTDs are rarely used with temperatures above 600°C. Resistance temperature devices are also less sensitive to subtle changes in temperature than other sensors such as thermistors which measure even minimal adjustments in temperature. RTDs however, have a slower response time to temperature change. They also tend to be less durable than thermocouples and so cannot be used for more rugged applications where environment or temperature can be more extreme.