Shaft Couplings/

Torque Limiters

Torque limiters are devices that protect equipment from damage by mechanical overload. These devices help reduce costs by providing efficient operation while reducing production downtime and labor costs. They do this by preventing a larger incident as a result of a jam or overloads caused by worn or broken machine parts, foreign objects lodged in the motor, an operator error or a buildup of production material. Torque limiters are especially useful because they limit any damage from the jam or crash stop by slipping or by causing the motor coupling to disconnect the load entirely.

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R + W America, LP
Bensenville, IL
888-479-8728
R+W employs a talented team of engineers focused on the development of new products and custom solutions based on customer-specific application requirements. R+W`s engineers work daily with 3D modeling programs, FEA software and Matlab analysis programs and new product developments are analyzed and tested on state of the art test equipment. For cutting edge torque limiters, turn to R+W.
Guardian Industries, Inc.
Michigan City, IN
219-874-5248
Guardian Industries provides the highest quality torque limiters from design concept through manufacturing using the most current technologies available. Guardian's competitively priced products and industry-best delivery time guarantees you the quality solutions you need, when you need them. Guardian puts its customers' needs first and will do what it takes to deliver only the best.
Elbe & Sohn Inc.
South Haven, MI
269-637-7999
For more than 80 years, Elbe & Sohn, Inc. has been a pioneer in the power transmission field, whose experience, reliability and service are appreciated worldwide. If you're in the market for superior torque limiters unparalleled in the industry, please call today to speak with an experienced professional or visit Elbe & Sohn's website for full product listings and descriptions.
Ringfeder Power Transmission
Westwood, NJ
888-746-4333
After many years providing quality products and services for numerous customers from a wide range of markets- such as the energy, transportation, mining, packaging, automations and defense industries-Ringfeder PT has developed into the go-to leader of its kind and its experienced professionals can manufacture the torque limiters you need- on time and at an affordable price.
DieQua Corporation
Bloomingdale, IL
630-980-1133
DieQua's dedicated & knowledgeable staff understands the importance of designing and delivering the perfect torque limiters to satisfy your requirements and has been trained and empowered to meet your needs from application analysis to order expediting and everything in between. They encourage you to contact them with your power transmission and motion challenges. Call today!
Stafford Manufacturing Corp.
Wilmington, MA
800-695-5551
For superior torque limiters, turn to the experts! With almost 40 years of experience, Stafford is your quality source. If you need technical support, they will connect you with an engineer to assist you-and your quote will be turned around in 24 hours or less! What's more, Stafford has no order minimums. Whether your need is for just one or thousands, Stafford can be your "in-house" machine shop

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Industry Information
View A Video on Torque Limiters - A Quick Introduction

Torque Limiters

Torque Limiters are commonly used in vehicles to automatically disengage the clutch at a predetermined torque and provide consistent torque levels. They are cylindrical and appear to have rings which contain the internal assembly of gears and uncoupling device. Torque limiters are usually made from steel and are available in stainless steel for applications in which frequent washdowns are performed to maintain sanitary conditions. Torque limiters are also known as overload clutches and may be packaged as a shaft coupling and can act as a clamping hub for direct drives. These devices are used with timing belts, driveshafts, sprocket gears in the engines of all kinds of manual automobiles, including cars, trucks and industrial or construction equipment like forklifts.

After a vehicle experiences many overloads at low speeds, internal car systems tend to develop unnecessary torque that can damage many components, such as shafts, gearboxes, chains and couplings if there is a jam. To prevent this, torque limiters set the torque to a specific level, which will extend the life of the car significantly. They do this by uncoupling the drive which is called disconnecting. The torque limiter should be installed as close to a possible source of a jam as possible to allow the system's inertia to be quickly disconnected from the jammed section, causing it to slowly coast to a stop without any further damage. While some are automatically reset, most require the operator to manually reset the torque limiter. There are four different methods of disconnecting. The first occurs when the shear pin that connects the shafts is destroyed. Synchronous magnetic torque limiters use permanent magnets that are mounted to the shafts. This is the quickest method, but it creates more backlash than other types. Ball detent limiters transmit force through hard ball-shapes held in place with springs, and pawl and spring methods use springs to hold a drive pawl against a notch in the rotor. Another category of torque limiters slip by letting the drive shaft fun faster than the shaft that is being driven. Overload power is dissipated as heat and this style does not have to be reset. Friction plates and magnetic forces are used to accomplish this.