Rubber Molding/

Foam Rubber

Foam rubber is rubber that is manufactured with foaming agents in order to create a flexible, air-filled product. Polyurethane is the most common type of rubber used to fabricate foam rubber products. Foam rubber is a very versatile product and is used in all kinds of settings.

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Timco Rubber Products, Inc.
Cleveland, OH
800-969-6242
Timco Rubber's goal is to seal the gap between the drawing board and the assembly line. And they have been accomplishing this goal since 1956. When it comes to foam rubber, they have you covered. For the products you need molded, and the polymers required, Timco's highly trained staff is ready to help, so call today to get started on your next project.
 
Enterprise Rubber, Inc.
Akron, OH
888-361-7018
Located in Akron, Ohio, Enterprise rubber offers a complete line of rubber parts, and will even provide custom parts when requested. Their staff of professionals has extensive experience in all types of rubber, including foam rubber, making them the perfect choice for your molding needs. They will assist you in design, material selection and specification to give you the perfect product.
 
RD Rubber Technology Corporation
Santa Fe Springs, CA
562-941-4800
Serving numerous industries such as medical, aerospace, military, electronics and food processing and handling, they have become a leading distributor of rubber parts. RD Rubber will work closely with you to make sure all of your requirements are met. No matter what material you need, such as foam rubber, they are ready to create a superior product for you.
 
Da/Pro Rubber, Inc.
Broken Arrow, OK
918-258-9386
For a leading manufacturer of precision rubber, look no further than Da/Pro Rubber. For over fifty years they have been providing custom solutions to all clients. Their employees are efficient and skilled in many materials, including foam rubber. Da/Pro Rubber offers products of the highest quality so that they are able to satisfy their customers around the world.
 
Accurate Products, Inc.
Chicago, IL
800-782-7776
Accurate Products provides customers with short and long production runs, prototyping, inventory management and JIT shipping. Their teams of specialists can provide you with standard products, as well as custom options to ensure that all of your requirements and specifications are met. They offer a wide range of materials, including foam rubber, to make sure each product is exactly what you need.
 
Pierce-Roberts Rubber Co.
Trenton, NJ
609-394-5245
Pierce-Roberts Rubber Company offers practical estimates, efficient scheduling and total warehousing of raw materials to provide delivery of rubber products on time and to the exact specifications requested. Offering a variety of materials, including foam rubber, they are committed to each customer and strive to produce the best products at reasonable prices.
 

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Rader Products, LLC
Alpharetta, GA
678-455-8781
Rader Products strives to achieve perfection in teamwork, responsibility, accountability, on-time deliveries, communication, integrity and trust. They work closely with customers to find the products you need, to the specifications you require. With a wide array of materials, including foam rubber, they are prepared for any challenge you are currently facing.
 
Ebco® Inc.
Elgin, IL
847-531-9500
A world class supplier of rubber and plastic products, Ebco specializes in providing goods at the lowest costs possible. Skilled in using a number of materials, such as foam rubber, this team will manufacture every part you need, and will meet each specification and requirement. Since 1951 they have been providing superior service to clients, call them today and let them assist you.
 
Advanced Rubber Products
Wyoming, NY
866-811-7383
From the simplest part, to the most complex design and challenges, let Advanced Rubber Products show you the advantages in choosing them for your project. Offering countless standard products as well was custom products, in a wide array of materials, including foam rubber, ARP has everything you need to accomplish your latest task. For quick turnaround and low prices, call today.
 
VICONE High Performance Rubber Inc.
Saint Eustache, QC
877-842-6632
The goal of Vicone is to support customers by delivering measurable results so they can bring their industries to the highest levels. They provide custom molded, extruded and fabricated parts in a wide variety of materials including foam rubber. You can design the products yourself, or Vicone can design them for you, but they will make sure you have the best parts to suit your needs.
 
Premier Seals Manufacturing
Akron, OH
877-771-6766
Premier Seals Manufacturing is committed to providing their customers superior service and precision parts. With technical knowledge in the production of all rubber parts, they are ready for any custom job you might require. Their craftsmen are skilled in all materials, including foam rubber. For large and small quantity orders for any industry, contact Premier Seals.
 

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Jet Rubber Company
Rootstown, OH
330-325-1821
Since 1955, Jet Rubber Company has been custom molding rubber for a variety of industries and various applications. They have built a strong reputation on their ability to provide quality products, on time, and at fair prices. Specializing in many materials, including foam rubber, they are able to offer standard and custom products to suit all individual and complex tasks.
 
Britech Industries
Stuart, FL
772-286-9278
When looking for rubber products in a wide range of materials, turn to Britech Industries. Their employees are skilled with various compounds including foam rubber. Since they began in 1984, they have been devoted to establishing the highest level of commitment to their customers and their product requirements. They are willing to special order and overnight ship to meet your needs.
 
Reliant Rubber Company
Wake Forest, NC
800-875-7376
Offering all sizes and configurations of rubber parts in various materials, including foam rubber, Reliant Rubber has everything you need for your next project. Providing designing assistance and engineering of prototypes and production tooling in both large and small runs, they will work with you to make sure all your specifications are met on a schedule that works for you.
 
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Industry Information

Foam Rubber

There are two main types of foam rubber: open cell and closed cell. Open cell foam products are characterized by their interconnected networks of pores. Closed cell foam products are the opposite; their pores are not connected, which makes closed cell foam products denser. Both varieties are used in a wide range of applications. Open cell foam rubber is used in the automotive industry for seat padding and trim material. Other kinds of furniture like mattresses and pillows can also be made of open cell foam rubber. In industrial manufacturing, open cell foam rubber can be used in packaging and noise control applications. Closed cell foam rubber is also used in the automotive industry but for thicker products. Construction companies make use of closed cell foam rubber for insulation and other thermal management applications. They are also used in sporting activities as knee and elbow pads, wetsuits and gloves. In healthcare settings, they can be used as orthopedic braces, surgical scrubbers and x-ray positioning pads.

Foam rubber is manufactured through a polymerization process. At the beginning of this process, chemicals are placed into two large holding tanks. Then they are pumped into smaller, heated mixing tanks, and from there they are pumped into mixing heads which allow the blending of chemicals to occur. The manner in which the chemicals are dispensed influences the type of foam rubber formed. For example, the use of continuous dispensing helps to form low-density foams in both rigid and flexible varieties. After the mixing, the foam must be cured before it can withstand further fabrication processes. Foam rubber is typically fabricated through a specialized injection molding process. In this process, an inert gas such as nitrogen or carbon dioxide is introduced into the heated rubber material. Next, the foamable rubber composition, which now consists of a single phase polymer/gas solution, is then injected into the mold cavity; this allows for shaping of the foam into specific shapes for parts. A more recent development in foam fabrication is structural foam molding. In this process, instead of utilizing high pressure to force the foam to fill up the mold cavity, the foaming action is instead caused by an inert gas that is distributed in the raw rubber material in order to assist flow.