Roll Forming/

Custom Roll Forming

Custom roll forming is a metal shaping service offered to customers who have need of specially-designed roll formed products. Companies that offer roll forming services usually manufacture standard metal shapes and products and stock them in advance of customer purchase. This model works for roll formed products like standard metal trim or angle iron. However, in many cases a stock product is not appropriate for specialized applications.

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Samson Roll Formed Products Company
Skokie, IL
847-965-6700
At Samson Roll Formed Products, we have a number of custom roll forming lines, and all the methods and machinery needed to provide you with quality roll formed parts. Stamping, bending and parting are some of the secondary operations in our arsenal. We have built our reputation on our technical expertise; this is a reputation that has continued to this day.
 
Johnson Bros. Metal Forming Co.
Berkeley, IL
708-449-7050
Johnson Bros. is a leading manufacturer when it comes to custom roll forming metals, pre-finished and plain. Such as profiles, U-Channels, C-Channels, J-Channels, Hat Channels, Box Channels, Zee Channels, Strut Channels, moldings, angles, rings (bent inline), frames, lock seam & open seam tubing. For runs large or small, our fully capable process goes from concept to completion.
 
United Roll Forming, Inc.
Elkhart, IN
800-998-5940
With over 50 years of experience, United Roll Forming specializes in custom roll forming for a variety of industries. Our products are the result of state-of-the-art machines that provide both quality and efficiency. We are extremely proud of our ability to take any type of metal and transform it when other suppliers gave up. No matter the size or shape, turn to us for your fabrication needs.
 
Roller Die & Forming Company, Inc.
Louisville, KY
502-969-1327
Producing five different standard products, as well as complicated custom roll forming sections and secondary operations such as notching, punching and fabricating, is Roller Die & Forming Company, Inc. They provide in-house tool room for quality metal moldings and the employees have been trained in every aspect of the roll forming process, representing over 200 years of experience.
 
M.P. Metal Products, Inc.
Ixonia, WI
866-492-1766
M.P. Metal Products specializes in custom roll forming of standard shapes and special profiles. Metal parts are created on 35 lines in gauges from 0.005" to 0.165" and widths up to 48". Our staff provides design assistance, which allows for creative solutions. ISO 9001:2008 certified. We also offer added services that can enhance your new designed product.
 
Cleveland Roll Forming
Cleveland, OH
216-281-0202
Cleveland Roll Forming is a leading manufacturer for custom roll forming parts, products and shapes. We are a leader in precision tooling for this industry. Cleveland Roll Forming provides creative and flexible designs to meet all your requirements. Call us today! We can create a schedule that fits your needs. We also work with you for package and shipping requirements.
 

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Cardinal Manufacturing Company, Inc.
Louisville, KY
502-363-2661
Since 1958 Cardinal Manufacturing Company has maintained its commitment to provide excellent service and quality while remaining competitively priced. We specialize in producing custom roll forming parts to your specific material, shape and size specifications. We even design and manufacture our own tooling and equipment. Let Cardinal Manufacturing take care of your next project.
 
Hygrade Components
Bethlehem, PA
800-645-9475
Hygrade Components is a custom roll forming company providing custom products to suit any demanding requirement. We produce basic parts along with special forms. With our excellent machinery, Hygrade Components can satisfy almost any custom roll forming need. Our name means high quality which we prove to you through our custom quality parts and secondary services.
 
Roll Forming Corporation
Shelbyville, KY
502-633-4435
RFC offers custom roll forming expertise and innovations. With 6 state-of-the-art plants, and over 40 lines suitable for a wide range of custom products, we create tailor-made, cost-effective shapes and cross-sections that exceed expectations. From custom profiles to completed assemblies, we can perform virtually any request, on-budget and schedule--no matter your industry!
 
Custom Rollforming Corp.
Moundridge, KS
620-345-2821
From design to fabrication, Custom Rollforming Corp. puts our forty-plus years to work for large and small projects. An array of standard shapes modified to meet your needs, plus special shape capabilities. Discover the efficiency and economy of our comprehensive custom roll forming services. We constantly review our production practices to comply with industrial quality standards.
 
Cargowall Limited
Bowmanville, ON
800-495-7676
We have built a reputation for excellent customer service, on-time deliveries and producing affordable high quality parts. Custom roll forming shapes, we serve various industries, while being a major supplier of specialty components to the tractor trailer industry. Cargowall is a step ahead of "off-the-mill" production to develop custom solutions.
 

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OMCO
Wickliffe, OH
440-944-2100
For over 50 years OMCO has been dedicated to producing consistent high quality custom roll forming steel shapes with great service, whether high-volume, standard parts or individual, custom-designed components, plus secondary and finishing operations. They offer prompt fulfillment of superior parts for increasingly diverse industries. We can roll metal up to .375" thick, 32" wide, and any length.
 
Superior Roll Forming Company
Valley City, OH
330-225-2500
Superior Roll Forming has been providing manufacturing solutions since 1946 and now specializes in Ultra High Strength Steels (UHSS) and Hollow Welded Shapes. Custom roll forming shapes and welded assemblies, with widths to forty-eight inches wide and lengths to fifty feet. Our company is ISO/TS 16949 and ISO 14001 certified. Our purpose is absolute customer satisfaction through quality.
 
Steel Forming Systems, Inc.
Grand Haven, MI
616-844-9982
As a high quality, low-cost production custom roll forming manufacturer, Steel Forming Systems serves the automotive, store fixture, office furniture, material handling and building products industries. SFS offers great value for all metal component and assembly needs. With unparalleled speed and accuracy, automated welding and automated assembly, SFS is your source for high volume metal parts.
 
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Custom Roll Forming

In specialized application cases, a product that has been custom-made is likely to be necessary, and Custom Roll Forming is the way to get it done. The automotive, medical technology, information technology, defense contracting, healthcare, construction and many other industries all make use of roll formed products, and in many cases operations within these industries require access to specialized products and services. Custom roll forming companies allow their clients access to unusual metal products in large quantities. Roll forming is a modular process, which means that a roll former can be reset many times to accommodate design projects for metal products of different shapes and sizes. One of the advantages of using roll forming to create custom metal shapes is the regularity with which it can create them. However, a single roll former can only create one metal shape at a time. If a roll former is required to create a new shape after a production run is finished, it must be completely reset; this can be time consuming and expensive.

The custom roll forming process is similar to manufacturing standard shapes and parts, but the design is often created by both the customer and roll forming engineers. After a design is finished, it is downloaded into software, which controls the roll forming machine by computer simulation. Roll formers are machines that feature a long sequence of rollers that shape pieces of metal. The machines used to make the custom parts must be able to handle metal sheets, rolls and coils with different thicknesses, textures and dimensions. For each different design, the rollers must adjust to the precise part specifications. Punching, stamping, drilling, welding and trimming can be integrated into the process, which can reduce the need for expensive post-processing operations. Roll forming is an ideal manufacturing process for producing parts with complex profiles. It is a cold forming process, since the metal is not heated above its softening point. This means the products will become more rigid and strong after forming. When the shape has been formed, it may be cut to any length, and size limits are often defined only by shipping and transportation concerns.