Pneumatic Conveyors/

Railcar Unloading

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Railcar Unloading Types
FLEXICON® Pneumati-Con® dilute phase railcar unloading systems range from single-point to automated cross-plant systems with multiple pick-up & discharge points custom-engineered & fully integrated with other equipment & new/existing processes. FLEXICON offers both vacuum & positive pressure pneumatic conveyors designed to handle an exceptionally diverse range of powder & bulk solid materials.
Since 1976, we have designed & manufactured efficient dense phase conveyors & railcar unloading conveyors. Typical applications for J.D.B. Dense Flow's products include conveying & batch weighing, dust disposal, railcar unloading & volumetric feeding. We specialize in "conveying" solutions, including air conveyors, bulk conveyors, pneumatic conveying systems, powder conveyors, & vacuum conveyors.
Website Links :
Vac-U-Max
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Belleville, NJ
800-822-8629
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VAC-U-MAX is a premier custom railcar unloading manufacturer of support equipment for conveying, vacuum conveying, batching, and weighing materials. With our pneumatic conveying system, bulk conveyor, or powder conveyor on site, your company`s product can move gently & quickly from point to point, with nothing in the way to impede the efficiency of its movement
Since 1946, Whirl-Air-Flow has been a leader in design, fabrication & service of railcar unloading systems. Our pneumatic conveyors transport powders & dry granulars to one or more destination points. Our bulk conveyors, dense & dilute phase conveying systems, powder conveyors, & vacuum conveyors serve a range of industries & are able to move flowable material in a pneumatic conveying system.
Global supplier of high-quality custom-engineered pneumatic conveying, bulk material handling & integrated control systems. NOL-TEC`s capabilities include dense & dilute phase pneumatic conveying, sorbent injection mitigation systems, pneumatic blending, weighing & batching, bag handling, dust collection, railcar unloading, etc. Service-focused, we engineer systems for diverse applications.
Aerocon
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Belleville, NJ
800-405-2376
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Aerocon, a railcar unloading system manufacturer & a division of VAC-U-MAX,, produces mechanical, pneumatic & air conveyors. For several years, we have provided a range of mechanical conveyors which include food-handling conveyors, chemical-handling conveyors, bulk conveyors, powder conveyors, flexible screw conveyors, & more. Markets served are the chemical, beverage, food, & feedmill industries.
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Industry Information

Railcar Unloading

As a method of transferring materials or products from railcars to storage such as silos or bins, railcar unloading can be accomplished through a variety of equipment, the most common of which are railcar unloading conveyors. Railcar unloading conveyors are a safe and efficient way to unload railcars, as compared to human labor which can be slow, inefficient, noisy and detrimental to the employee. Railcar unloading conveyors are typically pneumatically-powered due to advantages such as low product leakage and minimal product damage that pneumatic conveyors offer. In addition, since pneumatic conveyors are enclosed, they are incredibly useful in railcar unloading because they can eliminate the dust and debris that make other methods of railcar unloading such a messy process. While the most widely known industry that uses railcar unloading conveyors may be the mining industry, additional industries such as grain/feed, pulp and paper, transportation, power generation, biodiesel, ethanol and milling also make use of this efficient type of unloading equipment. Also able to be used for ship, truck and barge unloading, typical materials that are transported by railcar unloading conveyors include limestone, grain, sand and other aggregate materials.

Railcar unloading conveyors are enclosed tubular conveyors which use air to transport bulk solids and powder bulk materials from one location to another. Movement within railcar unloading conveyors is typically generated by a blower at the starting end of the conveyor, although certain types pull products through using a vacuum at the conveyor's destination. Typically, in railcar unloading conveyors there are pots, also called vacuum pans, that collect the material being conveyed. Once the pot is filled to a certain point, the railcar unloading conveyors utilize compressed air pressure from a pressure-conveying hose in order fluidize the materials and push or pull them to the storage area. In addition, the railcar unloading conveyors have a filtration system so that when the material is drawn into the pot, the air goes through a filtration system that will deposit any material that is lighter than the desired size, such as dust and other fine debris, into a filter, which will then discharges it into a separate storage bin, such as a portable drum. Through this system, railcar unloading conveyors eliminate problems caused by debris that can clog filters and increase equipment costs and downtime.