Metal Etching/

Aluminum Etching

Etching is a mechanical or chemical process that utilizes many different techniques to cut, engrave or otherwise depress designs into a flat piece of metal. Though many different types of metals may be etched, aluminum is one of the most common materials used in modern etching contexts. Also spelled aluminium, this is one of the most abundant metallic chemical elements found in the Earth’s crust and the third most plentiful of all elements. Its strong affinity to oxygen, however, makes its free form presence rare in nature.

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KEMAC Technology, Division of Tecomet
Azusa, CA
888-415-3622
For more than 15 years, KEMAC has been performing photo chemical machining, aluminum etching and secondary operations. Our capabilities include quick turn prototyping, plating, forming, assembly, electropolishing, high volume production and much more. We specialize in working with a wide range of metals including stainless steel, copper alloys, aluminum, kovar, titanium, molybdenum and more.
VACCO Industries, Inc.
South El Monte, CA
626-443-7121
VACCO Industries is an industry leader for aluminum etching components and parts. We create custom metal products based on customer requirements with materials such as brass, copper or aluminum. Our customers turn to us for their photo etching because they trust our expertise. We also perform value added services like diffusion bonding, photo electroforming, adhesive bonding and pin holing.
ID3, Inc.
Arlington Heights, IL
800-995-9781
ID3, Inc. is the place to go for unique aluminum etching. We also offer etching in brass, copper and stainless steel. ID3 cares as much about your application as you do. We are committed to making our product the best that it can be. We do not just want to mark you product, we want to brand your product. We are a cut above our competition with competitive pricing and superior customer service.
Industrial Engraving Solutions
Bethel, CT
203-778-2725
Industrial Engraving Solutions strives to individualize and enhance the way industrial parts look. We were established to meet the ever-growing need to individualize, identify and enhance the look of industrial parts and products. Come to us for all of your aluminum etching needs. For more information or to request a quote, call one of our customer service representatives or visit our website.
Industrial Etching, Inc.
East Longmeadow, MA
800-373-8885
Since 1958, Industrial Etching, Inc. has been manufacturing printed, etched and painted products. We provide aluminum etching, laser marking, die cutting, bar-coding and laminating services. We have been able to use various printing techniques such as screen, offset, felxo, digital and thermal through the collective resources of industrial etching, Inc. and Northeast Screen Graphics.

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Industry Information

Aluminum Etching

Aluminum is extracted from ores such as bauxite using the Hall-Heroult method. While mining and refining this metal can be difficult, it is easily manufactured and 100% recyclable without any loss of its natural qualities. Extreme malleability, corrosion resistance, ductility, strength and thermal and electrical conductivity make aluminum sheets, plates, strips and foils prime candidates for etching and engraving processes. While hobbyists and artists frequently utilize aluminum etching, industrial and commercial manufacturing also incorporate this medium in a variety of applications. Transportation, aerospace, construction, electrical and medical industries all integrate aluminum etching in metal components. Products such as castings, tubes, construction hardware, cooking utensils, watches and heat sinks frequently include etched aluminum components.

Such a wide variety of aluminum etched products reflects the many different etching techniques available. While hand etching with a needle is still popular in artistic and custom applications, chemical etching or machining is the most common industrial etching method, particularly acid etching and photofabrication. Acid etching is accomplished by covering the aluminum surface to be etched with an acid resistant waxy ground such as asphaltum. The manufacturer scratches off the ground, using a point etching needle creating the design of the finished piece. The aluminum sheet is then dipped into acid or has acid washed over the metal. Photofabrication follows a similar procedure but rather than a waxy ground, the aluminum is covered in a photoresist and exposed to UV light to create the template necessary before the corrosive chemical is applied.  In either instance, the chemical wash bites into the metal where it is unprotected, leaving a depression in the plate. The depth of the groove depends on the length of application. When the desired depth is achieved, the remaining chemicals are washed off and the rest of the wax or photoresist is removed to reveal the finished product. Sodium hydroxide is the chemical most often used with when etching aluminum.