Pipe Fabrication is an industrialized process, and there are many convoluted techniques for cutting pipe. The basic requirements for cutting a pipe or tube is the roughness, thickness, and toughness of the pipe material. Other requirements are production quantity, cutting logicality, labor burden, and remarkable demand of the tube and pipe material.
Tube Fabrication is a branch of technology that covers sawing such as circular, band, friction, and various cutting processes. Tube fabrication is also known as pipe fabrication, which often times use Tube Forming Machines.
Equipment for tube fabrication
Tube Bending and Cutting Techniques
Tube cutting techniques consist of abrasive, shearing, and other processes. Each operation has its benefits.
An abrasive saw which is also called a chop saw or a cut-off saw is an effective tool normally used to cut tough materials like tile, metals, and concrete. The cutting action is carried out by an abrasive disc and the cut dimension depends on the abrasive machine. The abrasive cutting is simple to operate and needs little or no plan; it is cheap and fast, but not heat tolerant.
Band saw cutting is an electronic process and the most general process for cutting pipe and tubes. This technique is used for voluminous cutting. Band saw cutting handles a large scale of pipe and tube materials. The blade is an unending band that has various tooth contours that rotate on two wheels depending on the model.
Band saw cutting functions by cutting tube raw materials into varieties of shape like squares, rectangle, and so much more. It is mostly automatically operated which make easy to cut any tube length.
A cold saw is used in cutting smaller breathe or lean walled substance that requires close fitting. The cold saw uses a round blade wheel with cutting lubricant. A cold saw does not leave heat affected zones which is beneficial to products that need successive finishing touches.
This is a high-speed computerized machine that uses two shear plates and ID punches under intense tension. Shearing is unique for all size and wall-thickness with the maximum brink. Agility and mass are both benefits of shearing. The shorter the cut the higher the production rate. Its benefits are significant in materials management. Shearing can achieve tight tolerances because of its shearing potential.
Engineers and manufacturers of industrial products made from alloy, brass, or titanium are mostly users of cutting techniques. Industrial manufacturers cut the pipe and tube into different shapes and sizes for according to the customer’s specifications. They use these technologies because of their benefits in cutting precision in large scales, notwithstanding their disadvantages.
For more detailed information on tube fabrication and cutting technologies.
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