Lasers produce beams of monochromatic, coherent radiation and are designed to concentrate high amounts of energy over a defined point. While most lasers are infrared and therefore invisible to the naked eye, many applications require visible lasers. The term laser is actually an acronym for Light Amplification by Stimulated Emission of Radiation, and through stimulated emission, lasers release a beam of electromagnetic radiation.
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The Laser Institute of America's 4th Annual Laser Additive Manufacturing Workshop begins February 29th in Houston, TX - This workshop will have a significant impact on the widespread industrial implementations of laser additive manufacturing which include cladding, sintering and rapid manufacturing. Attendees will include specialist, executives, user and researchers from around the world. At this event, key topics will consist of the future of additive manufacturing, thermal spray vs. laser cladding, laser sintering injection molding and more. Registration is open. This event will run from February 29th through March 1st.
Visible lasers emit light with a wavelength in the visible spectrum, which may be red, green, violet or blue. Ultraviolet excimer lasers are very powerful and only used for cutting and burning operations. Most lasers are defined by their lasing medium; some are gases like neon or CO2, some liquid and others are considered solid state lasers and include fiber lasers and use materials like crystal or glass. CO2 lasers, YAG lasers and helium neon lasers use gas as the lasing medium. Dye lasers use a dye solution, which is liquid, and solid state lasers like ND:YAG lasers and diode lasers, which are semiconductor lasers, use a solid material as the lasing medium. Depending on the strength of the laser, there are many different applications across the medical, manufacturing, construction and electronics industries. The weakest lasers, such as laser modules, are used as pointers, leveling tools and surveyors. Hospitals and doctors' offices use medical lasers for surgeries and optical procedures. The most powerful laser systems are used in material fabrication. These industrial lasers are strong enough to cut, weld, etch, engrave and heat treat metals and plastics.
Lasers have a high stability output and will operate reliably over long term periods, requiring minimal service. Laser manufacturers provide dependable solutions for high-duty cycle/continuous-use applications. Depending on the repetition rate, lasers can operate continuously for hundreds or even thousands of hours. All lasers consist of an optical cavity, a gain medium and a pumping system. The optical cavity contains the media, which is the source of the laser light, and the mirrors that excite the media and direct the produced photons back along the same general path. The laser medium can be a solid, a gas (e.g. argon), liquid dye or semiconductors as is the case in diode lasers. Pumping systems transfer energy to the media in three basic ways. In optical pumping, the system utilizes photons from another source, such as a xenon gas flash tube. Collision pumping transfers energy using an electrical discharge within the pure gas or gas mixture media. Pumping systems may also rely on the binding energy released in chemical reactions in order to raise the media to the lasing state. While all laser manufacturers combine these three components, their products can differ greatly in their size, output, beam quality, power consumption and operating life.
Lasers are demarcated according to the lasing media that they employ. Solid state lasers, such as neodymium-yttrium aluminum garnet lasers, also denoted as ND:YAG lasers or simply YAG lasers, have lasing material distributed in a solid state. The most common gas lasers use helium, helium-neon and CO2 lasers. CO2 and YAG lasers are used for deep cutting and welding applications. Excimer lasers use a mixture of reactive gases, such as chlorine and fluorine, and inert gases (e.g. argon, krypton or xenon). Dye lasers have the ability to be tuned over a wide range of wavelengths. They make use of complex organic dyes in liquid solution or suspension as a lasing medium. Semiconductor lasers, also called diode lasers, are typically small, electronic devices that use low power. They may be built into larger arrays for use in applications, such as the writing source in laser printers or CD players.
Exposure to lasers can cause severe damage. Lasers are divided into 5 classes, according to their power output: Class I, Class II, Class IIIa, Class IIIb and Class IV. Laser manufacturers are required to build in engineering controls in laser systems to provide added safety measures. Class I lasers are the weakest kind and pose zero biological hazard. Their power is less than 1mw, and they are mostly used as pointers. Class II lasers are also safe to use, though they can damage eye tissue if focused there. They are powered up to 1mw. Class IIIa lasers are a little more dangerous. At 1 to 5mw, eye injury is possible, but they will not burn any materials. IIIb, 5 to 500mw, will cause eye damage and may burn materials. Finally, class IV lasers are the most dangerous at 500mw or more. They burn any material on contact, including human skin and hard metals. All lasers, no matter what their power, must have an enclosure around them that limits access to the laser beam. Class IV systems contain the most dangerous lasers and require a master switch that, when disabled, prohibits all but authorized personnel from operating the laser. A beam stop or attenuator, which significantly reduces beam emission when the laser is on standby, is permanently attached to all Class IV lasers and is recommended for Classes IIIa and IIIb as well. Other safety precautions that may be instituted include access restriction to the lasing area, eye protection, area controls, barriers, shrouds, education and training.
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