Injection Molded Plastics/

Rapid Injection Molding

Rapid injection molding, also referred to as short-run injection molding, is primarily used in prototyping and the low-volume production of plastic parts since the production time is drastically shorter than conventional molding process. A major advantage of rapid injection molding is that it allows the manufacturer to bridge the gap between the concept or design and the full production by providing them with a quick, low-volume order that allows them to show working models of the parts as soon as possible, which is typically 3-15 days.

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GSH Industries, Inc.
Cleveland, OH
440-238-3009
Since 1986, GSH Industries has provided superior rapid injection molding solutions to many satisfied customers from a wide range of fields. GSH Industries has continually expanded its operation and attained its position as a preferred supplier of quality products, engineering ingenuity, at competitive pricing and on-time delivery. Please contact GSH today.
Caplugs
Buffalo, NY
888-227-5847
Caplugs has been a leading source for quality rapid injection moldings for over 60 years. Knowing that customers' needs are always evolving & becoming more specific, Caplugs staffs a full team of design engineers dedicated to creating unique product protection solutions and is always experimenting with new material formulations & techniques, resulting in cutting edge products that perform.
All-State Plastics
City of Industry, CA
800-544-0370
For over 30 years, All-State has been capitalizing on key decisions that have shaped the history of the company. From the outset, your project goes through a thorough engineering stream to determine the best course of production step by step-every step of the way. All-State makes sure that every rapid injection molding meets or surpasses its demanding standards. Please call today!
TASUS Corporation
Bloomington, IN
812-333-6500
Since 1950 TASUS Corporation has been a leader manufacturer of plastic components and systems for automotive, transportations and communication markets. Our manufacturing facilities are ISO/TS 16949:2002, ISO 9001/2000. ISO14001 registered. Our products services include rapid injection molding, blow molding and extrusions. We provide high quality parts on time at competitive prices.
Penguin, LLC
Sturgis, MI
269-651-9488
Penguin's rapid injection moldings are of the utmost quality and are appreciated by a wide range of customers. As a fully integrated supplier, Penguin offers the highest level of customer focus, engineering/design consulting, low cost manufacturing and state of the art logistics. At Penguin, the customer is king. Please contact Penguin to speak with an experienced professional today.
Britech Injection Molded Plastics
Stuart, FL
772-286-9278
From its beginnings, Britech has always put its customers first and is committed to delivering the best product on time and at the right price. Britech has grown from a local supplier of a few stock parts into a manufacturer / supplier of rapid injection moldings and more with a world wide customer base. Along the way, Britech has established its reputation of superior customer service.

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Rapid Injection Molding

Rapid injection molding is much more accurate and less labor intensive than conventional molding processes, reducing both tooling costs and lead time by two-thirds. Since rapid injection molding is ideal for parts made from straight-pull molds without side-actions such as undercuts, it is becoming widely used in industries such as medical, aerospace, electronics, appliances and automotive. With applications such as bolts, hubs, gears, knobs and electronic enclosures, common thermoplastic materials that are rapid injection molded include nylon, ABS, polycarbonate, polypropylene and polyethylene.

Rapid injection molding is a fully automated process that begins with a 3D CAD part model that is programmed into CNC machining equipment. The tooling techniques used are very different from conventional injection molding and result in many part limitations. However, despite their differences, the rapid conventional molding process is very much like the typical injection molding process. First, heated thermoplastic material is injected into the cavity of a split die chamber/mold, which is then clamped shut. Then plastic resin cools as water or other fluids circulate through the cooling system of the mold, extracting the heat. The molded plastic part is held in the mold under high pressure until the part solidifies. The metal mold is typically made from aluminum and is also CNC-machined in order to create an extremely accurate model of the intended part shape. Unlike rapid prototyping, rapid injection molding produces fully functional injection molded parts, which is extremely beneficial in testing the functionality of the part. Surprisingly cost-efficient, rapid injection molding is able to produce volumes of 25 to 1000 parts per production run.