Injection Molded Plastics/

Gas Assist Injection Molding

Gas assist injection molding is a low-pressure process in which inert gas, such as nitrogen, is forced into the melt while it is entering the mold, packing the plastic into the cavities. This process is used to either create hollow channels within plastic parts or to consolidate the part for applications such as automotive parts, computer enclosures, consumer appliances, office equipment panels and medical components.

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GSH Industries, Inc.
Cleveland, OH
440-238-3009
GSH Industries is a manufacturer of gas assist injection moldings and more and serves a wide range of industries such as automotive, consumer, electrical and more with innovative customized solutions. Please visit GSH's website today for more information on its quality products and services. GSH's experience has allowed it to position itself into the next century.
Caplugs
Buffalo, NY
888-227-5847
Caplugs offers the largest, most expansive line of gas assist injection moldings including stocked caps, plugs, tubes, wraps, edge liners & nettings, plus extensive customizing capabilities, as well as small, high precision parts up to 18" in diameter. Caplugs is a pioneer in the industry by experimenting with materials and techniques to make parts that perform. Please contact Caplugs today.
All-State Plastics
City of Industry, CA
800-544-0370
With 30+ years of experience, All-State has specialized in gas assist injection moldings, machining & more. On top of its numerous capabilities, All-State's customer service is unbeatable. All-State has the know-how you need and continues fine tuning to surpass its high standards for customer service & manufacturing quality solutions. All-State is armed with expanded visions of what yet may be.
TASUS Corporation
Bloomington, IN
812-333-6500
Here at TASUS Corporation we are constantly making improvements and are dedicated to providing our customers with quality gas assist injection molding products. We provide our customers with innovative solutions to complex challenges by optimizing employee knowledge of production processes and equipment. We provide excellent customer service and maintain cost effective and quality performance.
Penguin, LLC
Sturgis, MI
269-651-9488
With presses from 260 ton to 1000 ton, Penguin has the ability & resources for every step of your gas assist injection molding requirements - from a competitive part quote to part & product development support, from start to finish. Penguin has an established infrastructure like no other and can simply mold parts for you or completely assemble & ship your finished products anywhere in the world.
Britech Injection Molded Plastics
Stuart, FL
772-286-9278
For 25+ years, Britech, a supplier of gas assist injection moldings, has specialized in helping customers succeed in the low inventory, J-I-T environment of industrial production. Britech's superior manufacturing process gives design engineers a fast & affordable way to get parts in low volume quantities. Britech's award winning customer service is considered top in the industry, so call today.

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Gas Assist Injection Molding

A fairly recent technology, gas assist injection molding has been around for about two decades, although it has only become widely used in the past few years. Originally developed to overcome the limitations of conventional molding processes, gas assist injection molding has already helped such industries as medical and automotive expand their product capabilities. Gas assist injection molding is used to mold plastics, typically thermoplastics, including polypropylene, polycarbonate, ABS, HIPS and nylon. Some advantages of gas assist injection molding include material savings and reduced cycle times, while some disadvantages include the high cost of tooling and the extra care that must be taken when designing parts.

Although there are many types of gas assist injection molding, they all fall into two main categories: internal gas injection and external gas injection. The more common of the two processes, internal gas injection involves injecting the inert gas directly into the cavity of the component and thus creating hollow channels. Internal gas injection eliminates sink marks and offers improved dimensional stability as well as less wear on molds. External gas injection involves injecting the inert gas within the mold cavity, but on the outside surface of the part creating consolidation. External gas injection allows for improved dimensional stability and the elimination of sink marks as well, but also provides expanded design capabilities such as flat polyethylene and polypropylene components that would not be possible through any other molding processes. Some of the additional types of gas assist injection molding include short-shot molding and full-shot molding. In short-shot molding, the cavity is pre-filled with plastic melt, which is then followed by the injection of the gas. In full-shot molding, only after the cavity is completely filled with plastic melt is the gas injected into the cavity.