Hydraulic Seals/

Bonded Seals

Bonded seals are composed of a round or square metallic washer that is adhered to a seal similar to an o-ring; they are found in both hydraulic and pneumatic connections that are exposed to extreme pressure. They are bonded together inside the diameter to provide low to high-pressure sealing, but they are used mostly in high-pressure applications.

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Allied Metrics Seals & Fasteners, Inc.
Sparta, NJ
973-383-2487
Allied Metrics Seals and Fasteners is a full service manufacturer and distributor of quality products for your various needs. They have unparalleled reliability and revolutionary sealing innovations that are able to empower industrial operations around the globe. For inexpensive, high quality bonded seals, contact Allied Metrics, they will be happy to hear from you.
Grumen Manufacturing
Gurnee, IL
800-473-2297
Grumen Manufacturing is the ISO 9001:2008 certified company you should turn to for all of your bonded seals and gasket needs. Serving a wide variety of industries with their extensive diversity of materials and processes they have a solution for all you. Providing die cutting, slitting, grinding, compression and transfer pressing, compete packaging and assembly and much more, call today.
Premier Seals Manufacturing
Akron, OH
877-771-6766
When you choose Premier Seals Manufacturing, you choose a company that ranks among the highest in quality and customer care. They will work closely with you to make sure they manufacture the perfect bonded seals to meet your needs. Through quality, competitive prices and customer service see the difference we can make for you! Contact us by website or phone today!
Arizona Sealing Devices, Inc.
Chandler, AZ
480-892-7325
Since 1989, Arizona Sealing Devices has been providing customers with the quality bonded seals they require. Discover their variety of products and available materials! AZ Seals even offers custom products if you can't find what you need in their wide selection of stocked items. Here, no order is too small. They also offer same day shipping on all of their stock items.
RG Sales, Inc.
West Alexander, PA
724-484-7544
R G Sales, Inc. is a small, friendly, family owned business, which gives us the opportunity to specialize in giving our customers personal service. They will work closely with you to make sure that all of your bonded seals and other needs are met exactly to your specifications. For assistance or a quote on your next order, contact them by phone or website today!

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Industry Information

Bonded Seals

Bonded seals are lightweight, thermally conductive and have good corrosion resistance, ductility and strength. Originally used to replace copper washers in high pressure systems, bonded seals are used to seal bolted connections, mounted elements, pipe connections and couplings. The metal washer component can be made of carbon steel, zinc-plated stainless steel, aluminum, brass, bronze and copper, while the elastomeric part is usually a rubber material with ductility and elasticity; it can be made of ethylene or nitrile butadiene because of their resistance to oil, moisture, extreme temperatures and many different abrasive chemicals. Bonded seals are a unique type of seal because they are made of a metal washer, while other types are solely an elastomeric ring. The metallic component resists pressure caused from bursting forces and helps to prevent deformation of the rubber component, which resists over-compression and extrusion.

The bonded seal begins as two separate pieces - the metal washer and elastomeric o-ring. In order to form a strong, adherent bond between the two different materials, the rubber to metal bonding process is used. Each rubber seal is adhered to the metal part using a bonding agent made of polymer-solvent solutions that are applied in two layers - first a phenolic resin, then a topcoat of polymer. While the metal part is often plated or galvanized with zinc to improve its strength and oxidation resisting properties, the metal has a surface finish of cadmium plating, chromic anodizing, clear passivating, zinc plating and gold passivating. The rubber part is always vulcanized, a process that converts the rubber or polymer material into a more durable substance by adding sulfur or other curatives. The material becomes less sticky and exhibits improved mechanical properties. All bonded seals are available in a wide variety of sizes and dimensions. They are usually manufactured quickly, inexpensively and in very high volumes. Compared to other types of seals, they are very durable, have high tensile strength and last for long periods of time.