Die Cutting/

Laser Die Cutting

Laser die cutting applies a fully-focused laser beam instead of a die in order to convert material into custom shapes and sizes. Performed on three-axis laser cutting machines that are typically computer-controlled, laser die cutting is used to cut materials that would not be possible to cut through conventional steel rule die cutting.

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Thrust Industries
Evansville, IN
800-467-6730
Electrical insulation, pressure-sensitive adhesives, plastic, foam and rubber are just a few of the materials that Thrust Industries can use to create die cut products. We also offer laser die cutting as well as a variety of other services. We have more than three decades of experience in our industry, so you can be sure that we can meet your order according to your exact specifications.
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Design Converting, Inc.
Grand Rapids, MI
616-942-7780
We offer laser die cutting, screen printing assemblies, injection molding, extrusion and other services at Design Converting in order to meet the varied needs of our customers. We understand that precision is a primary concern when it comes to die cut products, so we take great care to ensure the quality and precision of our processes. Contact us to learn more.
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PAC Foam Products Corporation
Costa Mesa, CA
714-662-0277
PAC Foam Products Corporation offers its customers a wide variety of services, including laser die cutting. Our die cut products and our services can't be beat by any other company in the industry, and we stand firmly behind the quality of those products and services. Visit our website to learn about our full product line and about the industries served by our products.
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Premier Seals Manufacturing
Akron, OH
877-771-6766
At Premier Seals Mfg. we offer a variety of products and services, including die cut products and laser die cutting services. Our friendly, knowledgeable professionals are experienced in all kinds of manufacturing processes, including extrusion, molding, vulcanizing and other examples. Our commitment to meeting our customers' needs sets us apart from the rest of the industry.
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Gardico
Seattle, WA
800-537-9663
Gardico's laser die cutting services are unmatched in quality by any other company. We're proud to be a service-oriented company; we will work with our customers to ensure that they are satisfied with every aspect of their products. Check out our website to see our complete line of products and services - you'll see that Gardico can meet your company's need for die cut products.
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Jonco Industries, Inc.
Milwaukee, WI
800-236-7311
Laser die cutting, contract sewing, waterjet cutting, warehousing and packaging are just some of the services we offer at JONCO Industries. Our professional sales, engineering and management staff have over 50 combined years of experience, and we have a strong record of serving businesses of many sizes. Visit us online to learn how our company can serve yours.
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New England Gasket
Bristol, CT
860-584-2724
Laser die cutting, gaskets, washers, o-rings, stampings, seals, pads and wicking are some examples of the products and services New England Gasket, Inc. makes available to its customers. We are an American-owned and operated company, and we strive to offer our customers the best quality products and services. Get in touch with us to find the finest die cut products.
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View A Video on Laser Die Cutting - A Quick Introduction

Laser Die Cutting

Able to cut to extremely tight tolerances, laser die cutters easily handle the most intricate of designs. Since laser die cutting is a high-speed process, laser die cutting companies are able to offer quick turnaround times. Also, since there is no die, and laser die cutting requires fewer workers, the process ends up being cost-effective as well as producing an improved product. Laser die cutting is available for almost any material including abrasives, elastics, rubber, adhesives, marble, glass, stone, wood, plexiglass, plastics, polymer films, styrene, acrylics and fabrics. From these materials, laser die cutters are able to produce labels, sleeves, cartons, architectural model cutting, stencils and custom display signage as well as a multitude of other applications. Common industries that utilize laser die cutting include automotive, paper, packaging, medical, electronic, textile, nameplate and construction.

The focused beam of laser die cutters makes it best suited for the energy transfer necessary to cut metals by melting or burning the material along a cut line. Assist gas such as nitrogen or carbon dioxide are used in conjunction with laser cutting to prepare newly cut surfaces for painting or corrosion resistance. There are three different types of lasers used in laser die cutting: C02 lasers, Nd:YAG lasers and Nd lasers. The most common type used by laser die cutters is a CO2 laser, which are one of the highest power continuous wave lasers. Much less commonly used are Nd lasers, which have low-repetition speed but are high energy lasers, and Nd-YAG lasers, which are very high energy lasers. As laser die cutting is usually computer-controlled, laser die cutting machines follow a pre-set design generated from a CAD program that is connected through a stepper into a CNC machine. The CNC automation enables the production of a large volume of uniformly converted materials. In addition, laser die cutting machines are available in two different configurations: flat laser die cutters and rotary laser die cutters. Flat laser die cutters are used to cut flat materials, such as sheet metal, while rotary die cutters are used to cut rolled stock materials, such as rubber rolls.