Die Cutting/

Die Cut Shapes

Die cut shapes are flat, often quite thin, products that are created by a process called die cutting. Die cutting involves using cutting tools to cut shaped products out of sheets or slabs of raw materials. Die cut shapes can be cut out of rubber, metal, plastic, textiles, foam and many other materials.

Thrust Industries
Evansville, IN
800-467-6730
At Thrust Industries, we're capable of producing some of the highest quality die cut shapes available anywhere in the industry. We are ISO 9000:2008 certified and have 35 years of experience in the business. Our 20,000 square foot facility is equipped with state of the art equipment, and our service professionals and technicians are ready to take on any challenge.
Design Converting, Inc.
Grand Rapids, MI
616-942-7780
At Design Converting, we take pride in our ability to present our customers with products that precisely match their designs. Our die cut shapes are the most precise in the industry. We're capable of working with a variety of materials, including plastics, rubber, felt, cork, foam, foils, textiles, adhesives and several other examples. Visit our website to learn how our company can serve yours.
PAC Foam Products Corporation
Costa Mesa, CA
714-662-0277
For more than 30 years, PAC Foam Products Corporation has been supplying its customers with the highest quality die cut shapes. Our products have been used in a wide variety of applications, including within the healthcare industry, the thermoforming industry, in aerospace applications and in packaging applications. Visit our website or call us to learn more.
Premier Seals Manufacturing
Akron, OH
877-771-6766
Premier Seals Mfg. has been serving customers with die cut shapes for 30 years. During that time, we've developed a long list of satisfied customers in many contexts throughout industry. Our products have uses in automotive, industrial, agricultural, medical and many other industries. On-time delivery, customer service and competitive pricing set us apart in our industry.
Gardico
Seattle, WA
800-537-9663
For 35 years, Gardico has been the leading name in the die cut shapes business. We offer die cut products that can't be matched in quality by any other manufacturers in the industry, and our knowledgeable staff are some of the most capable professionals around. Look us up online or give us a call to learn about our complete line of products and services.
Jonco Industries, Inc.
Milwaukee, WI
800-236-7311
For 32 years, JONCO Industries has led the industry in the production of die cut shapes. We have demonstrated ourselves to be innovators, and we constantly strive to help customers realize their concepts and designs in ways that exceed their expectations. We have served a variety of companies of varying size. We treat every customer's project as if it were our own.
New England Gasket
Bristol, CT
860-584-2724
New England Gasket, Inc. is an ISO 9000 certified vendor of die cut shapes. We serve the automotive, oil, furniture, aerospace and many other industries with a wide variety of products. We're capable of providing custom and prototype parts in a variety of materials. Look us up online to see our complete list of products and services. We look forward to working with you.
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Industry Information

Die Cut Shapes

The demand for die cut products, which includes every variety of die cut shapes, extends across industry, commerce and consumer products contexts. In industry, die cut gaskets are very important for the safe and effective operation of a wide variety of process equipment. Automobiles, for example, can make use of die cut gaskets as engine block gaskets. Die cut gaskets are most often cut out of sheet metal, though some rubber gaskets can also be die cut. Many commercial operations, particularly those whose corporate presences have risen to fairly visible status, like to make use of embellishments like nameplates and logos in their workplaces. Such decorations can be die cut, particularly those that involve very complex cross sections. In consumer products contexts, decorative die cut shapes can be used as Christmas ornaments, and die cut products are also used as faceplates for small electronics. Because the demand for die cut products is so diverse and so wide, a large number of different kinds of die cutting equipment is necessary to accommodate them.

There are many different kinds of die cutting machines. The simplest examples involve the use of thin, steel blades called dies that can be specially arranged to cut shapes out of flat sheets or slabs. Die cutters of this variety can be used to create specialized die cut shapes in small quantities, and they are also used to mass produce stock shapes. Rotary die cutting is another method. During rotary die cutting, angled blades on a cylindrical die and an anvil crush cut the material as it passes between the blades and the anvil. With this type of die cutting, the material is usually cut in continuous roll form. During steel rule die cutting, in comparison, the material is crush cut between two parallel plates. In ultrasonic die cutting, the vibrations of a metal horn generate heat and pressure; these vibrations are then used to die cut and seal the shapes. Laser die cutting, which is one of the most advanced methods, uses a concentrated beam of light to cut intricate shapes out of sheets. Each method features its own advantages and drawbacks. The right method varies based on the desired qualities of the intended product and the operating budget of the client.