Ceramic Manufacturing/

Silicon Carbide

Silicon carbide, or carborundum, is an extremely hard ceramic composed of carbon and silicon atoms bonded in a crystal lattice. The unique characteristics of this substance make it highly desirable in several industrial and commercial settings. Low density, high strength and high hardness are characteristics shared with many other ceramics.

ACCCO, Inc.
Roseville, OH
800-828-7539
Formed in 1998, ACCCO Inc is a privately held company offering ceramic products & secondary processes. These include ceramic rods, ceramic tubes & ceramic machining. ACCCO mines and processes 90% of its raw material through a subsidiary company; this material is processed using state-of-the-art equipment and kilns in ACCCO's 400,000 square ft manufacturing facility. Let us serve you with quality.
Machined Ceramics, Inc.
Bowling Green, KY
270-781-0512
Machined Ceramics invites you to visit their website to view many examples of custom machined parts. Plus, see video of their drilling, grinding & turning of ceramics in action! For custom ceramic machining of 1 piece to bulk quantities, discover how Machined Ceramics expertly utilizes the properties of industrial ceramics to fulfill a multitude of applications, meeting your requirements exactly!
Advanced Ceramic Technology
Orange, CA
714-538-2524
With dedicated service since 1983, Advanced Ceramic Technology continues to meet the increasing demands for ceramic materials and precision machined ceramic parts in the aerospace, computer, laser, semiconductor & industrial markets. In compliance with Mil-1-45208A, we manufacture competitively priced advanced industrial ceramic components from a wide variety of high reliability ceramics.
National Ceramic Company
Trenton, NJ
609-394-5373
National Ceramic Company makes high quality custom ceramic products. Our objective is to supply your ceramic needs no matter what the application. We produce custom ceramic production expertise with the capability to handle your project from concept through completion. We produce precise components, but also standard tolerance, cost effective components depending on the specific application need.
Akron Porcelain & Plastics Company
Akron, OH
330-745-2159
Akron Porcelain & Plastics is known for manufacturing ceramic products: ceramic pouring cups for the investment casting industry, custom-molded technical ceramics, ceramic insulators, extruded ceramic tubes, ceramic wire nuts and connectors, strainer cores, ceramic balls for water filtration, specialty parts and wire-wound resistors. Call us or visit our website today.
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Industry Information

Silicon Carbide

Silicon carbide offers low thermal expansion, high thermal conductivity, strong thermal shock resistance and elevated chemical intertness as it is not attacked by acids, alkalis or molten salts. A modern ceramic material, silicon carbide is classified as an advanced, technical, or engineering ceramic due to its superior attributes. Silicon carbide components are common to industrial environments as they are particularly well suited to the high stress needs of these settings. Electrical conduction, semiconductors, automotive, structural and abrasion industries are just a few of the many sectors in which silicon carbide is utilized. Grinding machines, brake discs, seals, bearings and heat exchangers are all commonly made of this material, maximizing its heat resistance and conductivity. Silicon carbide grit can also be used to create ground glass for use in photographic equipment and in the creation of decorative glassware.

Although natural occurrence of silicon carbide is rare, several processes allow for large production of man-made replicas of this substance. The Ascheson furnace and Lely are commonly used methods. The Ascheon technique involves heating silica, carbon and other additives that increase porosity to maximum temperatures and then gradually lowering them. The Lely process sublimates the particles in an argon atmosphere by heating them in a fashion similar to the Ascheson furnace. Chemical vapor deposition is sometimes used to produce cubic silicon carbide, though it is a very expensive option. Thermal decomposition of polymethylsilyne also yields pure silicon carbide when it occurs in an inert atmosphere with low temperatures. This process has the added advantage of pre-forming the polymer before it is transformed into a ceramic. When silicon carbide is formed, no matter the process, the color of the crystals helps to determine the purity of a given sample. Colorless, pale yellow and green crystals are the purest. Brown, blue or black crystals indicate some degree of contamination and are less pure. Common imputiries include nitrogen, aluminum and iron, all of which affect the electrical conductivity of the final product. The crystals or grains produced by any of these methods are then bonded together by manufacturing techniques such as sintering, firing, hot pressing, hipping, extrusion, fusing, slip or pressure casting, injection molding and deposition.

Engineering Properties*

Silicon Carbide
Mechanical
SI/Metric (Imperial)

SI/Metric

(Imperial)

Density

gm/cc (lb/ft3)

3.1

(193.5)

Porosity

% (%)

0

(0)

Color

-

black

-

Flexural Strength

MPa (lb/in2x103)

550

(80)

Elastic Modulus

GPa (lb/in2x106)

410

(59.5)

Shear Modulus

GPa (lb/in2x106)

-

-

Bulk Modulus

GPa (lb/in2x106)

-

-

Poisson's Ratio

-

0.14

(0.14)

Compressive Strength

MPa (lb/in2x103)

3900

(566)

Hardness

Kg/mm2

2800

-

Fracture Toughness KIC

MPa•m1/2

4.6

-

Maximum Use Temperature
(no load)

°C (°F)

1650

(3000)

Thermal

Thermal Conductivity

W/m•°K (BTU•in/ft2•hr•°F)

120

(830)

Coefficient of Thermal Expansion

10-6/°C (10-6/°F)

4.0

(2.2)

Specific Heat

J/Kg•°K (Btu/lb•°F)

750

(0.18)

Electrical

Dielectric Strength

ac-kv/mm (volts/mil)

-

semiconductor

Dielectric Constant

-

-

-

Dissipation Factor

-

-

-

Loss Tangent

-

-

-

Volume Resistivity

ohm•cm

102-106

dopant dependent

*All properties are room temperature values except as noted.
The data presented is typical of commercially available material and is offered for comparative purposes only. The information is not to be interpreted as absolute material properties nor does it constitute a representation or warranty for which we assume legal liability. User shall determine suitability of the material for the intended use and assumes all risk and liability whatsoever in connection therewith.