Ceramic Manufacturing/

Alumina Ceramic

Alumina ceramic, or aluminum oxide, is an extremely durable and cost effective option used in many industrial and commercial applications. The strong ionic interatomic bonding of alumina provides it with many attributes desirable in ceramic production. Extreme hardness, resistance to weathering, high density, wear resistance, thermal conductivity, high stiffness, chemical resistance and compressive strength all put this ceramic in high demand even in comparison with other ceramics. Aluminum oxides offer up to twenty times the thermal conductivity of most other oxides.

ACCCO, Inc.
Roseville, OH
800-828-7539
Formed in 1998, ACCCO Inc is a privately held company offering ceramic products & secondary processes. These include ceramic rods, ceramic tubes & ceramic machining. ACCCO mines and processes 90% of its raw material through a subsidiary company; this material is processed using state-of-the-art equipment and kilns in ACCCO's 400,000 square ft manufacturing facility. Let us serve you with quality.
Machined Ceramics, Inc.
Bowling Green, KY
270-781-0512
Machined Ceramics invites you to visit their website to view many examples of custom machined parts. Plus, see video of their drilling, grinding & turning of ceramics in action! For custom ceramic machining of 1 piece to bulk quantities, discover how Machined Ceramics expertly utilizes the properties of industrial ceramics to fulfill a multitude of applications, meeting your requirements exactly!
Advanced Ceramic Technology
Orange, CA
714-538-2524
With dedicated service since 1983, Advanced Ceramic Technology continues to meet the increasing demands for ceramic materials and precision machined ceramic parts in the aerospace, computer, laser, semiconductor & industrial markets. In compliance with Mil-1-45208A, we manufacture competitively priced advanced industrial ceramic components from a wide variety of high reliability ceramics.
National Ceramic Company
Trenton, NJ
609-394-5373
National Ceramic Company makes high quality custom ceramic products. Our objective is to supply your ceramic needs no matter what the application. We produce custom ceramic production expertise with the capability to handle your project from concept through completion. We produce precise components, but also standard tolerance, cost effective components depending on the specific application need.
Akron Porcelain & Plastics Company
Akron, OH
330-745-2159
Akron Porcelain & Plastics is known for manufacturing ceramic products: ceramic pouring cups for the investment casting industry, custom-molded technical ceramics, ceramic insulators, extruded ceramic tubes, ceramic wire nuts and connectors, strainer cores, ceramic balls for water filtration, specialty parts and wire-wound resistors. Call us or visit our website today.
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Industry Information

Alumina Ceramic

Many qualities of alumina ceramic, including its abrasive grains, make it perfect for applications such as metalizing, plating and welding operations. Sand blasting, polishing and surface preparation are other uses of alumina. It is one of the most common pre-finishes for wood flooring due to its protective qualities. Many industries from automotive to medical to aerospace utilize the durability of this material for any number of applications such as engine components and even prosthetic limbs. The strength of alumina is demonstrated by its frequent use in the production of ceramic armor. Although ceramics in general are often more expensive than metal options, alumina is one of the most cost effective ceramics available and still provides the product longevity to outlast many metals.

As do all ceramics, alumina starts as a granular powder that may be used in its pure form, but is most often mixed with other stabilizers that are chosen based on the advantageous attributes they can contribute. Zirconia, for example, is often added to increase fracture toughness. Pure alumina is white, though additional components, such as manganese oxide, may cause color changes in the final product. This formula is then manufactured by means of slip casting, pressing, extrusion, or injection molding processes used to form the desired product. Despite the many benefits of alumina ceramic, it is more limited than its metal, polymer and rubber counterparts in ways that it can be manufactured. Alumina cannot be blown, stretched, thermoformed or forged, as these processes may cause it to be brittle and leave it susceptible to breakages. Categorized by phase and grade, the choice of a specific aluminum oxide depends largely on its use. Smelter grade, for example, is used in one of the most common alumina applications, the manufacture of aluminum metal. Calcined, low soda, reactive, tabular, fused and high purity are other phase options used in a variety of industrial applications.

Engineering Properties*

Aluminum Nitride

Mechanical

Units of Measure

SI/Metric

(Imperial)

Density

gm/cc (lb/ft3)

3.26

(203.5)

Porosity

% (%)

0

(0)

Color

-

gray

-

Flexural Strength

MPa (lb/in2x103)

320

(46.4)

Elastic Modulus

GPa (lb/in2x106)

330

(47.8)

Shear Modulus

GPa (lb/in2x106)

-

-

Bulk Modulus

GPa (lb/in2x106)

-

-

Poisson's Ratio

-

0.24

(0.24)

Compressive Strength

MPa (lb/in2x103)

2100

(304.5)

Hardness

Kg/mm2

1100

-

Fracture Toughness KIC

MPa•m1/2

2.6

-

Maximum Use Temperature
(no load)

°C (°F)

-

-

Thermal

Thermal Conductivity

W/m•°K (BTU•in/ft2•hr•°F)

140-180

(970-1250)

Coefficient of Thermal Expansion

10-6/°C (10-6/°F)

4.5

(2.5)

Specific Heat

J/Kg•°K (Btu/lb•°F)

740

(0.18)

Electrical

Dielectric Strength

ac-kv/mm (volts/mil)

17

(425)

Dielectric Constant

@ 1 MHz

9

(9)

Dissipation Factor

@ 1 MHz

0.0003

(0.0003)

Loss Tangent

@ 1 MHz

-

-

Volume Resistivity

ohm•cm

>1014

-

*All properties are room temperature values except as noted.
The data presented is typical of commercially available material and is offered for comparative purposes only. The information is not to be interpreted as absolute material properties nor does it constitute a representation or warranty for which we assume legal liability. User shall determine suitability of the material for the intended use and assumes all risk and liability whatsoever in connection therewith.

Engineering Properties*

94% Aluminum Oxide

Mechanical

Units of Measure

SI/Metric

(Imperial)

Density

gm/cc (lb/ft3)

3.69

(230.4)

Porosity

% (%)

0

(0)

Color

-

white

-

Flexural Strength

MPa (lb/in2x103)

330

(47)

Elastic Modulus

GPa (lb/in2x106)

300

(43.5)

Shear Modulus

GPa (lb/in2x106)

124

(18)

Bulk Modulus

GPa (lb/in2x106)

165

(24)

Poisson's Ratio

-

0.21

(0.21)

Compressive Strength

MPa (lb/in2x103)

2100

(304.5)

Hardness

Kg/mm2

1175

-

Fracture Toughness KIC

MPa•m1/2

3.5

-

Maximum Use Temperature
(no load)

°C (°F)

1700

(3090)

Thermal

Thermal Conductivity

W/m•°K (BTU•in/ft2•hr•°F)

18

(125)

Coefficient of Thermal Expansion

10-6/°C (10-6/°F)

8.1

(4.5)

Specific Heat

J/Kg•°K (Btu/lb•°F)

880

(0.21)

Electrical

Dielectric Strength

ac-kv/mm (volts/mil)

16.7

(418)

Dielectric Constant

@ 1 MHz

9.1

(9.1)

Dissipation Factor

@ 1 kHz

0.0007

(0.0007)

Loss Tangent

@ 1 kHz

-

-

Volume Resistivity

ohm•cm

>1014

-

 

96% Aluminum Oxide

Mechanical

Units of Measure

SI/Metric

(Imperial)

Density

gm/cc (lb/ft3)

3.72

(232.2)

Porosity

% (%)

0

(0)

Color

-

white

-

Flexural Strength

MPa (lb/in2x103)

345

(50)

Elastic Modulus

GPa (lb/in2x106)

300

(43.5)

Shear Modulus

GPa (lb/in2x106)

124

(18)

Bulk Modulus

GPa (lb/in2x106)

172

(25)

Poisson's Ratio

-

0.21

(0.21)

Compressive Strength

MPa (lb/in2x103)

2100

(304.5)

Hardness

Kg/mm2

1100

-

Fracture Toughness KIC

MPa•m1/2

3.5

-

Maximum Use Temperature
(no load)

°C (°F)

1700

(3090)

Thermal

Thermal Conductivity

W/m•°K (BTU•in/ft2•hr•°F)

25

(174)

Coefficient of Thermal Expansion

10-6/°C (10-6/°F)

8.2

(4.6)

Specific Heat

J/Kg•°K (Btu/lb•°F)

880

(0.21)

Electrical

Dielectric Strength

ac-kv/mm (volts/mil)

14.6

(365)

Dielectric Constant

@ 1 MHz

9.0

(9.0)

Dissipation Factor

@ 1 kHz

0.0011

(0.0011)

Loss Tangent

@ 1 kHz

-

-

Volume Resistivity

ohm•cm

>1014

-

 

99.5% Aluminum Oxide

Mechanical

Units of Measure

SI/Metric

(Imperial)

Density

gm/cc (lb/ft3)

3.89

(242.8)

Porosity

% (%)

0

(0)

Color

-

ivory

-

Flexural Strength

MPa (lb/in2x103)

379

(55)

Elastic Modulus

GPa (lb/in2x106)

375

(54.4)

Shear Modulus

GPa (lb/in2x106)

152

(22)

Bulk Modulus

GPa (lb/in2x106)

228

(33)

Poisson's Ratio

-

0.22

(0.22)

Compressive Strength

MPa (lb/in2x103)

2600

(377)

Hardness

Kg/mm2

1440

-

Fracture Toughness KIC

MPa•m1/2

4

-

Maximum Use Temperature
(no load)

°C (°F)

1750

(3180)

Thermal

Thermal Conductivity

W/m°K (BTU•in/ft2•hr•°F)

35

(243)

Coefficient of Thermal Expansion

10-6/°C (10-6/°F)

8.4

(4.7)

Specific Heat

J/Kg•°K (Btu/lb•°F)

880

(0.21)

Electrical

Dielectric Strength

ac-kv/mm (volts/mil)

16.9

(420)

Dielectric Constant

@ 1 MHz

9.8

(9.8)

Dissipation Factor

@ 1 kHz

0.0002

(0.0002)

Loss Tangent

@ 1 kHz

-

-

Volume Resistivity

ohm•cm

>1014

-

*All properties are room temperature values except as noted.
The data presented is typical of commercially available material and is offered for comparative purposes only. The information is not to be interpreted as absolute material properties nor does it constitute a representation or warranty for which we assume legal liability. User shall determine suitability of the material for the intended use and assumes all risk and liability whatsoever in connection therewith.