Broaching/

Keyseater

A keyseater is a machine used to make the keyway hold inside a locking mechanism. Keyseaters are a type of broaching machine, which is a tool with a row of sequentially larger teeth used to cut holes and to make grooves in a material’s surface. The most common use of a keyseater machine would have to be the shaping of keyholes for locks.

VW Broaching Service, Inc.
Chicago, IL
888-803-9067
Specialty machining services include small & large volume broaching, broach manufacturing, & broach sharpening & reconditioning. Our machinery provides for prototype & breakdown work, including vertical shapers, keyseaters, & the most advanced disintegrating & wire EDM machines. Virtually all types of broaching: internal, external, surface, pot, blind & spiral. Fast turnaround for emergency work!
Avon Broach and Production Company
Rochester Hills, MI
248-650-8080
At the forefront of quality broaching since 1950, Avon offers pot broaching, continuous chain broaching and horizontal surface broaching for components in many shapes and sizes, from tiny carburetor pins to mammoth turbine wheels. This trusted ISO Certified company is your source for production broaching, broach tooling and wire EDM services. Small or large runs are easy and delivered on time.
Midwest Gear and Machining Inc.
Kansas City, KS
913-621-2933
Welcome to Midwest Gear & Machining! We tackle small or large broaching work, from 1 to 1 million pieces--square, round, oval, hex & keyway broaching. Celebrating 40 years of servicing America's gear & machining needs, we are experienced in gear cutting, full CNC machining, milling, & turning (.0125" up to 24"). Learn more about our engineering support. We excel at short notice & quick turn times.
IMAC Systems, Inc.
Tullytown, PA
800-955-4427
International Measurement and Control (IMAC) Systems, Inc. is proud to offer our precision machine shop for service. Since 1978 IMAC Systems, Inc. has been performing manufacturing of propriety products, government contract work and job/batch work. We are capable of manufacturing precision components and assemblies using CNC turning, milling, multi-axis mill turning, grinding and other processes.
Butler Gear Co., Inc.
Butler, WI
262-781-3270
Butler Gear is an ISO 9001/2000 certified, complete gear, job shop manufacturer. We manufacture standard, metric and special form gears- from samples or drawings. We also can do keyway and spline broaching. Our machining is completely customizable to meet your specific needs including all materials and any size quantity.
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Industry Information

Keyseater

Keyseaters are also known as keyway broaching machines, keyway cutters and keyseat cutters. They are a subcategory of internal broaching, which is a specific type of broaching that puts a hole from one surface side of a material through to the other side of the material, unlike blind broaching, which only involves surface work. These machines function by way of a topside support and guiding system, which ensures that the cuts are clean and precise. The cut comes from below the work-piece and cuts on the down stroke. The guiding system, usually a vise or clamp, keeps the material in place, and is either fed through the cutter manually, if the table is permanent, or if the table is moveable this happens automatically. The piece being cut moves horizontally, while the keyseater cutter moves vertically. Although keyseaters are best known for cutting key holes, they are also capable of making other cuts, including cuts that do not fully penetrate. Examples of other products are tools like wrenches, fasteners and bushings.

The materials keyseaters commonly pierce through are metal, wood and plastic. Keyseating machines are almost always CNC run machines. Any object that has a lock requires the skills and operations of a keyseater. Because of the varied materials that keyseaters must cut through, the material that they are made out of must be equally tough, if not more so. Diamond, cobalt, carbide and steel are all common materials for keyseaters, the first three being particularly effective for high speed machines. Coating is another necessity for keyseating machines, since the material is not about being corrosive resistant but doing the best job of keyseating consistently. Therefore, coating processes such as anodizing, plasma spraying, ion plating, thermal spraying and electroless plating all increase the tool's hardness and resistance to abrasion, as well as making them sleeker. All of these characteristics contribute to the workable life of the keyseater.

Keyseater Broaching
Keyseater Image Provided by VW Broaching Service, Inc.