Broaching/

Gear Hobbing

Gear hobbing refers to the process of using a broaching machine to cut the grooves, known as gear teeth, into a component. Machines that cut gear teeth are capable of cutting gears with different numbers and varying sizes of teeth. Gear hobbing is used to make teeth for many different kinds of gears, including spur, crown, helical and worm.

VW Broaching Service, Inc.
Chicago, IL
888-803-9067
Specialty machining services include small & large volume broaching, broach manufacturing, & broach sharpening & reconditioning. Our machinery provides for prototype & breakdown work, including vertical shapers, keyseaters, & the most advanced disintegrating & wire EDM machines. Virtually all types of broaching: internal, external, surface, pot, blind & spiral. Fast turnaround for emergency work!
Avon Broach and Production Company
Rochester Hills, MI
248-650-8080
At the forefront of quality broaching since 1950, Avon offers pot broaching, continuous chain broaching and horizontal surface broaching for components in many shapes and sizes, from tiny carburetor pins to mammoth turbine wheels. This trusted ISO Certified company is your source for production broaching, broach tooling and wire EDM services. Small or large runs are easy and delivered on time.
Midwest Gear and Machining Inc.
Kansas City, KS
913-621-2933
Welcome to Midwest Gear & Machining! We tackle small or large broaching work, from 1 to 1 million pieces--square, round, oval, hex & keyway broaching. Celebrating 40 years of servicing America's gear & machining needs, we are experienced in gear cutting, full CNC machining, milling, & turning (.0125" up to 24"). Learn more about our engineering support. We excel at short notice & quick turn times.
IMAC Systems, Inc.
Tullytown, PA
800-955-4427
International Measurement and Control (IMAC) Systems, Inc. is proud to offer our precision machine shop for service. Since 1978 IMAC Systems, Inc. has been performing manufacturing of propriety products, government contract work and job/batch work. We are capable of manufacturing precision components and assemblies using CNC turning, milling, multi-axis mill turning, grinding and other processes.
Butler Gear Co., Inc.
Butler, WI
262-781-3270
Butler Gear is an ISO 9001/2000 certified, complete gear, job shop manufacturer. We manufacture standard, metric and special form gears- from samples or drawings. We also can do keyway and spline broaching. Our machining is completely customizable to meet your specific needs including all materials and any size quantity.
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Industry Information

Gear Hobbing

Like all broaching processes, gear hobbing machines are hydraulic cutting tools used to cut holes in metal, wood and plastic materials. Broaching teeth come in many different sizes and spacing configurations, depending on the part that is being broached. There are two different kinds of broaches: internal broaches, which are used to cut completely through the material, and external broaches, which are commonly called blind broaches and are used to make indentations and shapes on the surface of a material. External or blind broaches are used in the gear hobbing process. Gear hobbing machines are used to make components used in various industries, including the aerospace, automotive, construction, hardware and manufacturing sectors. Specific products include the cycloid gears used in clocks and helical gears that are less noisy then most gear systems as well as the most basic gear design, the spur gear and worm gears, which are used in the gearboxes of vehicles and are vital to the engine and transmission productivity.

Gear hobbing machines are fully automated and consist of four major parts: the chuck, which is also known as a clamp and is usually clamping the work-piece horizontally to the vertical hob piece; a tailstock, which supports the sides of the gear being made so that it stays steady while being hobbed; the cylindrical hob, which is what makes the cuts in the gear, has helical cutting teeth itself and is usually mounted on a spindle that is connected to the fourth major part of the hobbing machine, the drive motor. The hob can be a single thread, double thread or triple thread, depending on how fast productivity is required. These machines can be large or small, depending on what type of gears they are meant to hob. Small versions can produce gears as small as a fraction of a millimeter or as large as three meters. Gear hobbing as a process provides many advantages, including a high productivity rate, economical and efficient operation, accuracy, close tolerances, versatility and smooth finishes.